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Production Planning Manager

Location:
Mumbai, Maharashtra, India
Posted:
January 26, 2024

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Resume:

RESUME

KALEKAR PRASAD SHRIDHAR

Permanent address: Pooja-Pushp C.H.S, D/ 702, Opp. Cosmos Regency, Village Kavesar, Waghbil, G.B Road, Thane(W): 400607 Mobile – 932******* E-Mail I.D. – ad234b@r.postjobfree.com Advance Production planning with a pro-active approach in all aspects of production system/supply planning, with a large multi-product environment. Particular strengths and experience within customer services/support and QC disciplines. An impressive track record optimizing performance to plan, establishing new control system, minimizing production losses and reducing downtime, while company objectives within set budgets, health and safety regulations and Quality standards now looking to make a continued significant contribution with a similar position.

Areas of Expertise: -

Production Planning Manpower Planning Waste reduction Team Leadership /Supervision Meeting / Exceeding Targets Vendor Development Customer service Staff Training / Development Optimizing Stock Quality Audits New product launches Solving Problems Education:

1. B. Tech in Mechanical Engineering with first class. 2. Diploma in Mechanical Engineering with first class. 3. Time Management course completed

Computer Literacy:

1. Well versed with MS Office, Windows 2000 & Windows XP. 2. Having working experience with Godrej Make BAAN ERP System. 3. Presently working with Brillbook & AC Touch ERP system. Career Sketch: -

Company Name Designation Period

Fainger Engineering Production & Planning Manager March 2017 – Till date M/s Shalimar Valves Pvt. Ltd. Manager – Production Planning Nov 2007 – Feb 2017

M/s Speedfam (I) Pvt. Ltd Section Chief – PPC (Machine Division) Jan2006 – Nov.2007

M/s International Industrial Springs

Production Head Aug2003 – Dec2005

M/s ASK ENGG. IND. Pvt. Ltd. Production In charge

Aug1996 – Jul 2003

M/s Accurate Engg. Works Supervisor July1994 – June 1996 EMPLOYMENT:

Work Experience:

1)Fainger Engneering.: Working from Nov. 2017 to till date Designation: Production & Planning Manager.

Reporting to: COO

The company is an ISO 9001:2008 & CIMFR certified company mainly involved in the field of instrumentation

& control of basic parameters namely Pressure, Level & Flow. The company provides responsive solutions for the safety & protection of capital equipment.

2) Shalimar Valves Pvt. Ltd.: Working from Nov. 2007 to Feb 2017. Designation: Manager – Production Planning.

Reporting to: Director

The company is an ISO 9001:2008 & API certified company mainly involved as biggest manufacturer of different types valves.

Have hands on experience –

Time study of different types of valves which includes Machining & assly.

Process development / improvement.

Vendor Development

Achievements in Fainger engineering

Productivity increased by 7% in terms of quantity as compare to year 21-22

Turnover increased by 19%in terms of basic amount as compare to year 21-22

5S implementation is going on, out of that 3S activities are completed.

Turnover per employees increased by 14%.

In year 22-23 16 KAIZENS Implemented in manufacturing department.

In CNC Machine Shop Spindle running time increased by 4.4%.

In time delivery as per standard lead time in 86 % Achievement in Shalimar Valves

Saved 3 Lac Rupees in the year 2010 by introducing new vendor.

Saved 10 Lac Rupees in the year 2011 by identifying domestic vendors to supply material which was earlier imported.

JOB PROFILE:

1. Finalization of the monthly target with Director & Marketing Department. 2. To issue Indent of BOM for specified project and unsure that procurement activities are started as soon as the indent is received.

3. To Review documents like machine drawings, casting drawings, Purchase orders, Production Orders before proceeding further to Production Dept / Sub Contractors / Vendors. 4. Plan work flow and schedules for production as well as purchase dept. 5. Monitor production status and ensure timely delivery. 6. Conduct weekly meeting for identify delays and accordingly adjust schedules to meet deadlines. 7. Ensure that finished products meet quality standards and customer specifications. 8. Co – ordination with all Departments, to maintain smooth flow of Production. 9. Evaluate current production processes and recommend improvements. 10. Control & Solve problems in processes rework & rejection 11. Assist in new product development and enhancements. 12. Determine equipment, materials and manpower required to complete production. 13. Resolve production issues and escalate unresolved issues to management promptly. 14. Monthly analysis of the production plan & taking action for its improvement. 15. Assist in employee hiring, training, performance evaluation, retention and termination 16. Setting up the weekly, monthly, quarterly, procurement plan. 17. Procurement of material as per required schedule. 18. Handling sub contractor activity.

19. Vendor development & vendor rating on the basis of in time delivery & quality work. 20. Negotiating & agreeing annual rate contracts for regular suppliers. 21. Carry out initial evaluation & re evaluation of existing supplier. 22. Work with management to implement the company’s polices. 23. Ensure that health & safety environment on shop floor. 24. Find out new resources to reduce the cost of manufacturing. 3) M/s Speedfam (I) Pvt. Ltd.: Worked for two years.( Jan2006 – Nov.2007)

(Subsidiary of Speedfam Co. Ltd. Japan)

Designation : Section Chief – PPC (Machine Division) Reporting to: M.D.

The Company is an ISO 9001:2000 certified company which provides all types of solutions for surface finishing. Involved as manufacturer of lapping & polishing machines for I.A.G., worldwide. JOB PROFILE:

1. To delivery quality machines in the required delivery schedule to achieve maximum customer satisfaction with

By using Pert chart proper planning of Approx. 250-300Nos. bought out parts according to their lead time. (Castings, M/cing Parts, Fabrication, electrical, Gear boxes, Bearings, PLC & drives, pneumatics, ‘C’ items. )

Maintaining flexibility of assembly operations.

Co – ordination & interlinking of Purchase, Quality Control, Store & Manufacturing Dept.

2. Development & evaluation of vendors by analyzing supplier Performance. 3. Cost reduction through process improvements & different source Selection. 4. Maintaining minimum Inventory level of long lead time items. 5. Maintaining ISO documents as per departmental procedure. 6. Finalization of strategy and goals to improve production and quality by conducting internal meeting. 4) M/s International Industrial Springs: Worked for two and half year. .

(Aug2003 – Dec2005)

Designation : Production Head.

Reporting to: M.D.

The Company is an ISO 9001:2000 certified company mainly involved as manufacturer of Disc Springs, Belleville washers, serrated washers, wave washers, Valve plate assembly, Reed valves and sheet metal components. Supplier to RAILWAYS, NPCIL, BARC, BHEL, BAJAJ, GODREJ as well as Export to Gulf and European countries.

Have hand’s on experience –

100 Tone, Universal Testing Machine & Hydraulic scragging m/c for load testing, Forming and Scragging.

Various Punching, Bending & cutting operations on Mechanical presses / Shearing machines, C.F.M.

(Centrifugal Force M/c) etc.

In-house Heat treatment processes like Hardening, Tempering, Annealing, Shot penning etc.

Digital Load testing machines ranging from 10Kg to 2000 Kg.

Magnetic Part testing m/c (Magnaflux) for crack testing.

Rockwell and Brinell hardness testers.

JOB PROFILE:

1. Responsible for Production Dept. functioning as per QMS, 2. Responsible for TCS in terms of on time delivery with better quality. 3. Responsible for handling customer complaints (Analysis & CAPA) 4. Responsible for taking corrective actions on last month performance through monthly review with shop floor peoples and interaction with other departments (Purchase, Mkt., design & Q.C.) 3) M/s ASK ENGG. IND. Pvt. Ltd.: Worked for Seven years (Aug1996 – Jul 2003)

(Sub-division of KIRLOSKAR COPELAND LTD.)

Designation : Production Incharge.

Reporting to: Production Manager.

The company is an ISO 9001 certified company mainly involved as a biggest ancillary unit of manufacturing ‘ Hermetic Sealed Compressors’

JOB PROFILE:

1. Assistance to Production Manager in functioning of Dept. as per QMS. 2. Responsible for evaluation and selection of qualified sub-contractors. 3. Managing calibration schedule of different instruments and gauges. 4. Implemented different Inventory techniques for Inventory Optimization. 5. Responsible for better co-ordination of available resources (Man, M/c, Material) to achieve targets. 6. Finalization of strategy and goals to improve production and quality by conducting group meeting. 7. Responsible for taking corrective actions on last month performance through monthly review with shop floor people.

8. Assistance to production manager in new process development. 9. Responsible for analysis of Line rejections, Field Failures and taking Corrective actions on the same. 5) M/s Accurate Engg. Works: Worked for two years (July1994 – June 1996)

(Sub-contractor of KIRLOSKAR COPELAND LTD.)

Designation : Supervisor.

Reporting to: Production Manager.

JOB PROFILE:

1. Inspection of incoming material.

2. Inspection of finished components.

3. Maintaining daily production report.

4. Daily planning for m/c shop loading.

5. Analysis of monthly rejection (By m/c wise & By operator) 6. Assistance to production manager in production improvement. 7. Responsible for analysis of Line rejections, Field Failures and taking Corrective actions on the same. OTHER INFORMETION: -

1. Full Name: Prasad Shridhar Kalekar.

2. Date of birth: 15th August, 1975.

3. Total Experience: 20+ years experience.

4. Languages: English, Marathi, Hindi.

5. Hobbies: Reading Music.

6. Sports: Chess.

Salary Drawn: - 12, 75,200/-

Salary Expected: - 20 to 30 % rise.

I, Prasad Kalekar, hereby declare that above mentioned information is true to the best of my knowledge.

Prasad Kalekar



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