N.ANBARASAN
Mobile: +91-900*******
E-Mail:ad222c@r.postjobfree.com
Seeking senior level assignments in power plant Operations &Maintenance and or Project Management, Erection & Commissioning with a growth oriented organization.
Summary of Skills & Experience
CORECOMPETENCIES
Operation &Maintenance
Automation
Troubleshooting
Process Enhancement
Process Engineering
Inspection & Testing
Planning &Implementing
Cost Savings
ManManagement
SAP
UMS/ISO
Projects Execution
Erection&Commissioning
Insightfulcross-culturalexperienceover26Years in Power Plant Operation& Maintenance and Erection &Commissioning
Erection & Commissioning of DCS like Honeywell, Foxboro, Emersion, ABB
SAT for DCS and PLC Systems
Executed PG tests for 600 MW plants (1X600MW & 2X600MW,).
Hands on experience in programming as well as trouble shooting AB/Ge Fanuc/Siemens/Omron/ Honeywell PLC’s.
Erection & Commissioning of SUPER CRITICAL & SUB CRITICAL power plant control & instrumentation systems
Up gradation of Honeywell LCN (R670) into EPKS by online.
Conducting inspection, pre-commissioning of systems/instruments and functional testing/ inspection to ensure performance capacity of various machines &equipments.
Deft in improving efficiency of automation & control using available resources and by installing suitable instruments as per requirements.
Strong problem solving & confident decision making skills based on extensive experience that positively impact customer satisfaction and operational costs.
Expertise in handling erection, commissioning, inspection tests of numerous plants & equipments to ensure completion of projects within stipulated time/ cost parameters for determining the effectiveness of equipments/ plants.
Testing 600MW power plants at various conditions like RUNBACK, Load change over, VWO
Commissioned control system for super critical thermal power plant.
Implementation of SAP –Lead PMCORE Team with over all coordination to PP/MM/FI Modules CORE Team
Career Scan
Since Sep’22 GR Groups- VMEPL 120MW(2X60) Chandrapur, Maharastra
Dec’19 to Aug’21 BLACK & VEATCH-INTERNATIONAL 1X315MW SUPER CRITICAL THERMAL POWER
PROJECT,INDONESIA
Feb’17 toDec’19 MEL(IPCL Group) 1000MW (2X350+2X150) IPP O&M,NELLORE
Jan’15 to Feb’17 ENCOTEC ENERGY INDIA PVT LTD 1200MW (2X600) Site :ITPCL, Project
1200MW (2X600) Site: CEPL- O&M
Sep’14 to Dec’14 OEG India Pvt Ltd, 195MW (3X65MW) Site: IBL, TUTICORIN
Dec’13 to Aug’14 ISGEC,NOIDA 50MW GAS FIRED PLANT,DAMMAM,SAUDI ARABIA
Feb’12 to Nov’13 BGRENERGY SYSTEMSLTD 1X600MW THERMAL PROJECT METTUR
Feb’99 to Feb’12 MALCO,VEDANTA 120MW (4X30) CPP,METTURDAM
May’96 toJan’99 RAJ CONTRACTOR4X210MW 840MW (4X210) Site: MTPS-TNEB-METTUR
The Growth Path:
Period
Roles & Responsibility
Designation
May’96-Jan’99
E&I Supervisor - O&M
Supervisor
Feb’99-Jul’06
Operation Engineer(Joined as Trainee) O&M
Controller-M9
Aug’06-Apr’10
Instrumentation Engineer O&M
Assistant Enineer-M8
Apr’10-Feb’12
Lead-Instrumentation– O&M (Acting HOD)
Engineer-M7
Feb’12-Nov’13
C&I In Charge–Project
Deputy Manager
Dec’13-Aug’14
E&I In Charge-Project /O&M
Manager
Sep’14-Dec’14
HOD-C&I –O&M
Senior Manager
Jan’15-Mar’16
Instrumentation Expert- Owners consultant
DGM
Apr’16-Feb’17
Site In Charge -O&M
DGM
Feb’17 to Dec’19
HOD-C&I- O&M
AGM
DeC’19 to Aug’21
Automation Specialist-Commissioning control systems
Project Specialist
Sep’22 to Till Date
HOD-C&I
AGM
HIGHLIGHTSACROSSTHETENURE:
As a HOD-C&I at 2X60MW, VMEPL, Chandrapur, Maharashtra
Spearheading C&I Team as per Re Commissioning schedule.
Identifying, reverse engineering & finding out the spares and procuring the same.
Developing the technical data& drawings for the entire plant.
As an Automation Specialist at 1X315 Super critical thermal Power Project
Spearheading DCS- Automation team as per Commissioning schedule.
BMS & BPS tested successfully.
Coordinating with the vendor to organize system commissioning related to C&I/ DCS & PLC
Arranging the materials for Automation Commissioning team.
Review & Modify the DCS logics as per the system description.
Executing the functional tests and demonstrate to client.
Verifying the set points as per the OEM recommendations.
As a HOD - C&I at 2X150MW and 2X 350MW THERMAL POWER PLANT,MEL, Nellore
Spearheading the C&I Team to achieve Business plan/ Target on time.
Re commissioned online performance Monitoring system without OEM.
Planning Annual Shutdown actives & procuring spares as well as organizing service contracts.
Controlling the C&I Inventory & Maintains as low as possible without affecting the C&I system’s availability
Ensured
100% Availability of DCS, PLC, SCADA and BTG, BOP, Auxiliaries & Utilities C&I systems.
Zero tripping due to C&I system failures
Effectiveness of C&I system protection and interlocks.
Improving the C&I system facilities & Automation level
Enhancing the standardization and improving the maintenance practices
Planning &procuring the required spares and completing the OH on time.
Controlling the C&I expenses (O&M and OH) to achieve within the BP value.
Imparting training & development programs to C&I Engineers as well as C&I contractors
40Days online training given to newly joined NIIT-GETs-15 Members.
Leading the SAP PM CORE team for implementation and leading the integration part with other CORE team members to implement the SAP as a complete package at MEL, Nellore in coordination with HO, Kolkata.
Reviewed SMPs & ensured the availability of SMPs for the entire C&I Maintenance activities.
Implemented 5S Practices at C&I LAB as well as C&I working areas.
As a Site In charge (Operation & Maintenance) at2X600MW CEPL Tuticorin
Leading the Control room Operation, coal mill maintenance and BOP O&M team to achieve the Business targets,
Leading the HR & Accounts team to maintain the statutory compliance as per the ACT and control the site Expenses within budget
Managing the O&M team like daily operations, monitoring operation parameters, Preventive maintenance, breakdown analysis, Operation &maintenance reports etc.
Annual Shutdown planning and executing the Maintenance actives.
Assured supply of uninterrupted power to TANGENCO in sync with the BP targets
Guiding the Operation Manager (WOM-Chinese) to perform their tasks during shifts.
Performance monitoring of BTG & BOP
Restoration of unit back to normal operation under emergency condition in concurrence with safety
Monitoring of Water/Coal/Ash analysis
Involved in overhauling/re-commissioning activities of Boiler/Turbine/Generator & its associated auxiliaries
As an Owners Consultant-Instrumentation at 2X600MW ITPCL, THERMAL POWER PROJECT Cuddalore:
Successfully tested Boiler MFT Protections & Interlocks
Successfully tested TDBFP Protections & Interlocks
Successfully tested BTG area auxiliary equipment’s protection & Interlocks
Successfully tested DEH & ETS Protection & Interlocks.
Successfully tested SWIPH PLC & Logics
Successfully tested DS & DM Plant PLC & Logics
Successfully taken over Unit#1,UniT#2& common systems from SEPCO–III(EPC)
Successfully created the FORMATS to standardized the entire plant C&I systems which is in line with owners requirement (SMP’s format, DMR (Daily Maintenance report) format, Modification format, RCA(Root cause Analysis) format and Calibration format)
Reviewed and approved the sub-contractors C&I SMP’s.
Reviewed and implemented the C&I Department Preventive Maintenance practice
Reviewed and approved the PM Check list.
Reviewed C&I O&M spares and raised the PR
Reviewed and ensured the mandatory spares from EPC contractors
Review the Daily & Monthly Maintenance reports and submitted to Owners.
Successfully carried out PG Test.
As a HOD-C&I 3X65 MW, CFBC boiler, IBPL THERMAL POWER PLANT, Tuticorin:
Implemented the effecting preventive maintenance system
Successfully completed the Unit#3 Overhauling
Successfully reconfigured the Unit#3 Governing system parameters as per OEM settings.
Reviewed SMP’s for C&I systems.
Coordinated with client to maintain the optimized spares for C&I systems.
As an E&I INCHARGE at ARAB PAPER MILL, GAS GIRED THERMAL POWER PROJECT Dammam, Saudi Arabia:
Successfully commissioned the Electrical systems.
Successfully commissioned three units of natural gas fired Boiler
Successfully synchronized three units.
Successfully commissioned OVATION DCS
Successfully Commissioned the DM Plant C&I Systems.
As a C&I INCHARGE at 1X600MW, MTPS, THERMAL POWER PROJECT Metturdam:
Successfully Carried out DCS–SAT as per the order in concern with client requirements.
BOILER, TURBINE protections & interlocks were tested.
Boiler auxiliaries and TURBINE auxiliaries logics were tested & commissioned from DCS
GENERATOR and Its auxiliaries logics were tested & commissioned from DCS
MDBFP was logic tested & commissioned from DCS
Successfully commissioned (TRICON) BMS with all the protection & Interlocks.
TDBFP A and B protections & interlocks were tested and commissioned along with METS & MEH from DCS
All the controls valves were calibrated and commissioned
All the instruments (Transmitters, Gauges & Sensors )were calibrated and commissioned
Successfully tested and commissioned HP/LP BYPASS System with auto logics.
Successfully commissioned Turbine ETS & DEH systems. With all the automations.
Configured, Checked and reviewed BTG SCS.
Successfully commissioned and synchronized 1x600MW unit.
Reviewed and incorporated the CLCS (control loops) as per the process requirements.
MILL logics were tested & commissioned
HP Heaters and LP Heaters logics were tested and commissioned
Turbine Master was successfully commissioned with variable load conditions.
Boiler Master was successfully commissioned with variable conditions.
CCS mode was successfully commissioned.
SOE generation with printing was configured and commissioned.
Successfully tested full load operation i.e. 600MW.
MMS (Machine Monitoring System-Turbine & other equipment’s Vibration analysis) was successfully commissioned.
Runback and House Load operation logics were tested and commissioned.
PADO was successfully Commissioned
As an Instrumentation Lead (Acting HOD),4X30 MW, CPP, MALCO-Metturdam
Spearheading the C&I Team as per SBU – Business Plan
Ensured the 100% availability of C&I systems.
Planning the Annual Shutdown Maintenance actives & procuring spares as well as organizing service contracts.
Controlling the C&I Inventory & Maintains as low as possible without affecting the C&I system availability
Imparting training & development programs to C&I Engineers as well as C&I contractors
Ensuring 100 % Compliance to UMS and HSE Systems, Implementing and practicing 5S in all area,systems and activities of C&I, Training and development of C&I Engineers, Maintenance Contractor Engineers & Technicians
As an Instrumentation Engineer, 4X30 MW, CPP, MALCO- Metturdam:
Ensured 100% availability of DCS, PLC and BTG,BOP area C&I systems
Conducted periodical calibrations of instruments to meet internal and external statutory compliances.
Involved in troubleshooting and maintaining
DCS (Tata Honeywell TPS3000, EPKS).
PLCs and the respective SCADA’s in the plant.
Carried out auto scheduling PM for all C&I systems in SAP and executing the same
Liaised with commercial department and released the AMC orders.
Completed the breakdown jobs with minimum MTTR and maximum MTBF.
On time procurement of spares to avoid delay / hindrance in production.
Planned and coordinated with other maintenance departments to complete the critical equipment’s PM, BD and overhauling jobs at the scheduled time.
Undertook the shutdown jobs within the specified time without delay and deviation.
Acted as:
ISO Coordinator for C&I Department.
Maintenance Planning Coordinator for C&I team.
Managed overhauling (Turbine & Generator) of the plant as per schedule.
Developed & enhanced skills of maintenance team / technicians to maintain quality of maintenance jobs.
Maintained:
Standard (calibrating) Gases Stock as per the requirement.
Water Chemistry Analyzers
Total Plant Fire Alarm System
Public Address System
Coal LAB Analyzers and Equipment
Boiler Oxygen Analyzers
Revamped back pressure turbine
Successfully completed Four major overhauling of the Plant (2002,2006,2008,& 2011)
Acquired ISO UMS Certification.
Carried out split condenser commissioning (Parallel condenser to the Turbine condenser)
Associated steam header commissioned to reduce turbine tripping due to BOILER trip.
Revamped Unit#4 Boiler Flame scanners
STACK1 and STACK2 CMS Analyzers replacement(Finalizing the capex,Procurement,Installation and Commissioning)
As Control Room Engineer, 4X30 MW, CPP, MALCO-Metturdam:
Operation of boiler/Turbine/Generator and its auxiliaries by maintaining the specified parameters from central control room.
Ensured the availability of standby auxiliary by routine inspection.
Ensured the safety rules are followed by the local area controllers.
Maintained the unit load at maximum and monitored equipment’s performance & process parameters and controlled the same whenever there is deviation in the process.
As Local Area Engineer, 4X30MW, CPP, MALCO-Metturdam:
Isolated & standardized the equipment during PM& BD.
Responsible for periodical measurement of equipment.
Monitored the following systems:
Fuel Oil System (VFD drive)(HSD&SKO)
Service and Firefighting Water System
Air System (Service &Instrument Air) (Compressor House)
Boiler Local Area(115t/hr, 9.8Mpa,Pulverized, Coal Firing)
Turbine Local Area (8.8Mpa, 535oC,3000rpm, 106 t/hr) & Its auxiliaries
Generator (25MW),Generator Transformer (31.5MVA) & its auxiliaries and SES
110 KV Switch Yard (SF6CB) &Grid Islanding Scheme
6.6KVHV(VCB) &0.4KVLV(ACB)Switch Gear Sections
ESP& Ash Handling Plant Operation Through PLC
Coal Handling Plant Operation Through PLC(125 t/hr)
UPS & Battery Bank Monitoring & Measurements
Contractual Assignment
Commenced career with RAJ Contractor, Mettur Thermal Power Plant(4x210MW), MetturDam as Electrical and Instrumentation Supervisor during May’96-Jan’99.
Major Plant Improvement Projects
Commissioning of Backpressure Turbine
OVAS installation for as an automatic alert manager for process parameters.
Auto report generation in DCS on daily as well as shift wise.
Installation of Firewall for Connecting Process and Public Networks to circulate the daily plant performance report generated automatically from DCS.
Online Energy Monitoring System
Successful Upgradation of SBHM (History Module)
Re configured and Commissioned online Plant Performance Monitoring system.(PADO)
LP Heater Drip system installed and commissioned from DCS.
AWARDS
Received 4times CEO-KITTY Award based on the performance.
Commissioning BMS & Turbine load control
Erection & Commissioning Energy Management system
Reduced:
Transmission loss as a six sigma project.
Auxiliary power consumption from 9.5%to 8.5%.
CONTROLSYSTEM Purview
DCS :Honeywell DCS –TPS3000,EPKS ./ FOXBORO- ARCHESTRA &IAA Series/ABB- Symphony Harmony & Harmony Plus/ Emersion-Ovation
PLC –GE FanucPLC with TMR/Allen Bradley PLC with TMR/Honeywell –Logic Manager (IP620-35)
SCADA –GE Fanuc –Cimplicity,AIMAX,iFIX/ Rockwell-RS 32,Factory Talk View
Instruments Purview
Bently Nevada, Allen Bradley Vibration Monitoring System.
SEMS Analyzers(Thermo Environments/ Emerson/Sick)
Analytical Instruments( HACH/Forbes Marshal)
LECO Bomb Calorie Meter for Coal GCV Measurement.
Fire Alarm System BOSH/EST-2/EST-3& MINIMAX.
BOSCH & GAI-Tronics Public Address System.
Education
B.Tech/ Associate Membership in Electronics & Telecommunication Engineering AM017628 from IIIER(INDIAN INSTITUTE OF INDUSTRY INTERACTION EDUCATION AND RESEARCH)-Nov-2021 with 68.5%
B.Tech (ETC) from Karnataka state open university, Mysore scored 78.6%. as a part time.-Feb’2015
Diploma in Electrical & Electronics Engineering, Sakthi Institute of Technology, Bhavani scored 80%. on regular course –Apr’96
IT Skills
Well versed with:
SAPR/3
OPC & MODUS connectivity
Industrial Wireless connectivity
Firewall Configuration
CCTV/ PLANT SURVEILLANCE CAMERA
Certifications
Passed First Class Boiler Examinations.
Completed QMS–Lead Auditor Course.
Professional Trainings
ESP Operation &Maintenance and Bag House.
PLC&SCADA by Prolific Systems & Tech. Ltd
Transformers &its Protections by Power Links
Cooling Water Treatment by Ion Exchange.
ISO Coordinator / Awareness.
Boiler Water Treatment by N.Tiwani(NTPC).
Six Sigma.
KWU-Turbine Governing System by N.P.T.I.
In-house Training by Ret. NPTI Professor Mr.D,N, Reddy.
TQM Techniques.
IGNITE-Leadership Qualities.
Personal Details
Date of Birth : 21stJune, 1978
Languages Known : Tamil and English
Marital Status : Married
Mobile Number : +919*********
Passport Details
Passport No : Z4334987
Date of Issue : 08thNov,2017
Date of Expiry : 07thNov,2027