Development Engineer Product Design

Sourabh Dinkar Patil

• A result-oriented *+ years of professional experience in all the stages of new product design & development such as Innovative ideas, concept generation, detail design, development, prototyping, tooling development & approval, part FAI, product builds at factory and product testing, validation & certification according to IEC, NEC & UL standards considering manufacturing and Design compatibility to guarantee the customer satisfaction.

• Presently working as Development Engineer for NPD, leading products from NPD funnel for commercial release.

• Develop robust & innovative designs for new and existing products that can be produced economically and according to established project timelines.

• Detail design of Die cast, plastic & Sheet metal component considering Design for Manufacturing and Assembly

(DFMA) guidelines.

• Application of GD & T & making use of Tolerance Stack up Analysis with Design Failure Mode Effects Analysis

(DFMEA) to ensure First Time Right (FTR) Product.

• Responsible cost reduction efforts (VAVE), building & testing prototype and development samples for DVP, analyze test failures and implement design improvements based on test results.

• Work with internal and external organizations on idea generation, cost management, design development, Concept validation.

• Adept in tooling trials & approvals.

• Skilled in detailed engineering drawing preparation as per the applicable standards.

• Visited China for Die cast parts FAI and Tool approval at supplier end.

• Filed one design patent. (Application No. IN202121020210) Proficiency:

• CAD/CAE Tool: PTC Creo 3.0 & 7.0, SolidWorks & Auto CAD.

• PDM/PLM Package: Oracle, ARAS, SharePoint, SAP

• GD&T, Tolerance stack-up analysis, DFMEA, DFM & DFA. 1. Signify Innovation India Ltd, Pune (Dec 2022 - Present) Job Profile: Development Engineer (New Product Development). Responsibilities:

• Product concept design of Commercial & residential LED Luminaire for Standard and Emergency LED lighting to be manufactured of Plastic, Sheet metal, Extrusion, Machining & Die casting.

• Leading projects with global cross functional teams right from concept to market launch through complete NPD funnel.

• Extensively working on concept generation, detail design, product integration, thermal management, tolerance stack up, design release for prototyping & tooling, tools & parts FAI approval, product builds, testing, design validation & certification support.

• Drive the design and develop new products or re-design current products to meet customer requirements via cross functional collaboration with customers and an internal team including Manufacturing, Quality, Supply Chain, Testing, Compliance, Program Management.

• Verify components by DFMA for sub-assembly, assembly level without error and defects for ease of manufacturing as well as assembly for critical to quality (CTQ) requirements.

• CAD Design for LED module Heat sink, new construction housing, Trim & Product assembly design.

• Prepare Robust 3D Design Data using SolidWorks (part modelling, assembly) and 2D detail manufacturing drawings.

• Guide subordinates for concept & detail drawing creation by considering manufacturability of parts.

• Check the feasibility of the product for tooling and Assembly and functional perspective.

• Responsible for product BOM cost estimation and Engineering sample approval of tolled parts for mass production.

• Prepare documentation for analysis and review for specific issues, calculations, BOM, Instruction sheets, Tolerance stack up, DFMEA, Development plan & test Plan. Mob: +91-963*******

Email: ***************@*****.***

Address: Sector No. 27/A PL No 3 Telco employee society, Pradhikaran Nigdi, 411044. WORK EXPERIENCE

• Feasibility studies by analytical calculation and FEA simulation, manufacturing feasibility by using mould flow analysis, Design validation testing (DVT), Proof of concept (POC), Technical Design reviews (internal & external), brainstorming sessions, wiring review, manufacturing review.

• Prototyping using extensive manufacturing process, through soft tool development & rapid prototyping i.e. 3D printing.

• Release Drawings and parts in system through Engineering Change number- ECN. 2. Emerson Innovation Center, Pune (Aug 2017 - Nov 2022) Job Profile: Engineer (New Product Development)

Responsibilities:

• Product concept design of Industrial (Ordinary) and Hazloc LED Luminaire for Standard and Emergency LED lighting to be manufactured of Plastic, Sheet metal, Extrusion, Machining & Die casting.

• CAD Design for Heat sink, housing & cover, Component layout optimization, Product assembly design.

• Prepare Robust 3D Design Data using CREO 3.0 (part modelling, assembly) and 2D detail manufacturing drawings.

• Check the feasibility of the product for tooling and Assembly and functional perspective

• Design & verify components by DFMA for sub-assembly, assembly level without error and defects for ease of manufacturing as well as assembly.

• Product design in adherence to applicable standards such as IEC, NEC & UL.

• Prepare documentation for analysis and review for specific issues & Support for Product validation testing and certification testing.

• Engineering documents- DFMEA, BOM, Instruction sheets, Tolerance stack up, Development plan & test Plan.

• Feasibility studies by analytical calculation and FEA simulation, manufacturing feasibility by using mold flow analysis, Design validation testing, Proof of concept, design reviews, FEA & tool design review Approvals, brainstorming sessions, wiring review, Manufacturing review.

• Prototyping using extensive manufacturing process, through soft tool development & rapid prototyping i.e. 3D printing.

• Ability to review and understand the FEA/CAE report- thermal, structural and mold flow simulation.

• Release Drawings and parts in system through Engineering Change management- ECO 3. Spark Technocrats, Pune (May 2015 – Aug 2017)

Job Profile: Design Engineer

Responsibilities:

• Worked on CREO 2.0 as Design Engineer.

• Responsible for complete mechanical design of Valve assembly.

• Making of 3D models and 2D Drawings for manufacturing.

• Responsible for preparation of Detailed part Drawings & Assembly Drawing.

• Reverse engineering of refrigeration control valves.

• Design and Development of Refrigeration control system such as Regulating valve, Stop valve.

• Design of sand-casting valve bodies and machined parts.

• Testing of Valves to check whether any leakage take place.

• Preparing Sample inspection report (SIR) of newly developed valve.

• Determine project specification by studying product design and customer requirement.

• Teamwork/Collaboration

• Nimble Learner, Self-motivated

• Action oriented, Situational adaptability

• Problem solving/Ownership

• BE Mechanical with 60% from Savitribai Phule Pune University [2015]

• Diploma Mechanical with 75% From PVPIT Budhgaon, Sangli [2012]

• SSC with 88% from Maharashtra state Board [2009]

• Permanent address : A/p: Waifale, Tal: Tasgaon, Dist: Sangli, Maharashtra 416312.

• Date of Birth : 22/06/1993

• Gender : Male

• Languages Known : English, Hindi and

Marathi

• Nationality : Indian

• Passport No. : P0927148 (valid till2026)

I hereby confirm that the facts stated in this application are true to the best of my knowledge. Date:

Place: Pune Sourabh Patil.

STRENGTHS

EDUCATIONAL QUALIFICATION

PERSONAL DETAILS

DECLERATION

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