STEVE JOHNSON

*** ******* **. ● Nashville, GA ***39

214-***-**** ● ad1zn3@r.postjobfree.com

PROCESS / PROGRAM ENGINEER

Dynamic Manager / People Leader with more than 20 years high profile Process and Program engineering experience. Demonstrated expertise improving workflows and data management and analysis for various platforms and engineering operations. Proven industry knowledge serving as a subject matter expert for technical issues and quality management requirements. Skilled at providing data collection tools and application training for operational engineering teams. Solid career experience managing teams preparing customer quotes, producing reports, and verifying data. Process / Program Engineering • Reporting • Change Management • Risk Mitigation • Team Leadership / Motivation • Process Improvement • ISO / Quality Management • Training / Development • Technical Writing • Talent Management • Performance Management • Client Relations • Project Management • Business Development • OSHA / Regulatory Compliance • Distribution • Cost Reduction • Ops Management • Scheduling • AutoCAD • Mechanical Engineering Guardian Glass Industries • Corsicana Tx • 11/2022 – 08/2023 Senior Process Engineer

Manage technical problems that occur during the manufacturing process of the glass related to uniformity, color and durability. Work with product and process development teams to prepare for new design processes. Program robot and camera inspection systems to monitor product quality and maintain processes. Defined cutting processes and other techniques such as sampling plans, experimental design, process capability analysis, and process improvement plans to meet performance requirements. Leverage strong analytical skills with effective troubleshooting/problem-solving techniques on a variety of tools and instruments required in manufacturing. Applied design of experimental techniques and data monitoring and collection of critical process parameters. Coordinated installation and layouts for new product launches. Drove the manufacturing process transformation through vision alignment and innovation. Conducted lean manufacturing initiatives, continuous improvement, waste elimination, value stream mapping, and root cause analysis. Managed improvement opportunities in the manufacturing processes and equipment, including risk reduction, quality improvement, ergonomic solutions, waste reduction and productivity. Determine design requirements for manufacturing equipment and processes. Collaborate with design engineers to prepare specifications and drawings. Avancez-Ind • Arlington TX • 10/2020 – 11/2022

Manufacturing Engineer

Oversee plant manufacturing and support for production, assembly, and distribution operations. Coordinate performance, controls engineering, data analyses and quality issues associated with multiple programs. Develop, monitor, and exceed annual goals through ongoing continuous improvement activities. Lead team members to continually improve operational performance. Lead manufacturing engineering functions including process design and layout design. Facilitate, monitor, and ensure Kaizen activities, quality support and ergonomics and safety. Manage APQP, PFMEA, control plans, plant layout, tooling and equipment design, development of policies and procedures that provide the maximum quality Audit services. Manage Vendor support. Provide analyses for optimum performance of Policies and Procedures. Project management! Ensure Regulatory requirements are exceeded.

GE Power • Dallas TX • 4/2019 – 10/2020

Lead Manufacturing Engineer

Responsible for providing leadership and technical support for the generator business segment and drive safety, quality and profitable results. Manage (QMS) Quality Management Systems ensuring the right policies and procedures delivering the highest quality audit results. Provide accurate and detailed job planning and written schedules. Maintenance and support for all EHS programs and goals. Promote a high-quality culture and support all business quality initiatives and goals. Develop and lead projects. Responsible for the manufacturing processes as well as driving continuous improvement and process yield. Partner with Quality, Engineering, Operations, and Materials to drive safety, quality, delivery, analysis and cost improvements. Maintain product, process, and work instruction audits. Define and control production process including tooling and equipment. Improve processes to reduce cycles and cost by focusing on waste elimination.

STEVE JOHNSON ● Page 2 ● ad1zn3@r.postjobfree.com

PARTS & REPAIR TECHNICAL SERVICES • Stockbridge, GA • 1/2019 – 4/2019 Quality Manager

Manage operations for receiving/shipping supplies and OEM parts for Domestic and Foreign Government Contracts. Responsible for management and technical oversight of all aspects of Quality Management and Control. Provide timely support to all areas for the inspection, shipping, packaging and processing of manufactured, factory new and existing product. Formulate and maintain Quality Control objectives and coordinate objectives with operational procedures in cooperation with sectional managers to maximize product and service reliability while also minimizing costs. Lead investigations to determine the root cause of customer escapes and non-conformances and drive appropriate corrective/preventive actions.

• Maintain the QMS (Quality Management System) in accordance with ISO 9001:2015 and AS9120B.

• Assists VP / President with process improvement teams and ensures compliance with third party audits.

• Investigates and resolve customer complaints and assist with discrepancies of material.

• Initiate / resolve corrective actions.

CHASE PROFESSIONALS • Covington, Georgia • 1/2018 – 1/2019 Short term Placement Agency. ISO Coordinator – Clarion Metals Corporation

Enhanced reporting accuracy with process audits. Increased customer satisfaction by listening to customer concerns and resolving issues. Spearheaded quality management systems edits and changes. Analyzed data to identify opportunities to improve company performance. Ensure that the organization’s Quality Management System conforms to customer, internal, ISO 9001, and regulatory/legal requirements. Ensure evaluation of, and reporting on, vendor quality systems. Oversee inspection (examination) of incoming materials, ensuring that they meet requirements. Achievements:

• Streamlined press production parts operations to increase quality and efficiency. Installed sensors to monitor production line speed for optimal performance.

• Collaborated with executive management and auditors to resolve ISO audit issues. Established monthly management meetings to review performance data and status reports.

• Reprogrammed robotic MIG welder to meet weld quality requirements.

• Developed Poka-Yoke tool to standardize operator processes to save time and reduce waste. JONES & FRANK • Norcross, Georgia • 11/2016 – 1/2018 Petroleum systems management and repairs. Petroleum Engineering Technician

Provided point-of-sale system operations and electronic equipment troubleshooting training. Processed supplies and equipment for mobile warehousing and maintained ERP systems for just-in-time deliveries. Maintained labor hours, ticket counts, and payroll hours target goals. Established regular vehicle maintenance to eliminated breakdowns and increase efficiency. Ensured proper systems calibration with state legal and regulatory requirements, and compliance with EPA chemical and fuel disposal regulations.

SAFRAN HELICOPTER ENGINES • Grand Prairie, Texas • 7/2006 – 6/2016 Jet engine manufacturer.

Senior Process Engineer

Developed key product and technical support for company employees and vendors. Directed continuous improvement programs through resource planning, KPIs, demand forecasting, and data analysis. Introduced “Centers of Excellence” to maximize workflow efficiency. Improved employee performance/training and process procedures thru safety compliance, hazard elimination, and accident prevention. Developed production equipment configurations for vendors and internal departments with background in TPM and lean manufacturing. Provided team member coaching and mentoring to align programs with corporate goals. Implemented audit processes to reduce variations and eliminated defects utilizing Six Sigma and Lean Manufacturing techniques. AS9100 experience and ISO 9000/9001 Certified Internal Auditor. Achievements:

• Established standard operating procedures for repair shop installations eliminating O-ring pinching and fuel leaks. Recognized with 2014 Participation Innovation Award for manufacturing excellence.

• Increased efficiency and lowered cost by installing an automated parts cleaning system. Transferred cleaning personnel to assembly lines to increase production.

• Earned multiple Best Practice Awards for implementing processes to prevent lost tools, ensure a clean work environment, and increasing production with new tooling installation and shadow boards for tool control.

• Recognized with 2010 Innovation Award for cart design featuring oil resistant foam to prevent parts damage.

• Developed $150,000 in annual savings by reducing build location accessibility documentation to a single location. EDUCATION

Bachelor of Science in Business Management – University of Phoenix Associate of Applied Science in Aviation Science - Community College of the Air Force, Birmingham, Alabama Associate of Applied Science in Human Resources - Community College of the Air Force, Birmingham, Alabama PROFESSIONAL TRAINING: ISO 9000/9001 Certified Internal Auditor / Certified Coaching / Teambuilding Skills Professional Management and Sales Training

AFFILIATIONS - Air Force Association, ISO 9000/9001, Toastmasters COMPUTER SKILLS - Microsoft Office Suite, AutoCAD, Autodesk, Project Scheduler Aerospace Engine Qualifications- P&W, General Electric, Rolls Royce. Solar