Profile Summary

A result-driven professional offering

experience in Production and Die Maintenance

tools, jigs, fixtures, gauges)inclusive of taking process improvement initiatives and performing modifications in tools, process flow and working practices

Successfully utilized qualitative & quantitative skills awareness by promoting and implementing various modern production tools (e.g.-5S, 4M Techniques, TQM/QC)

Impressive success in heading activities

and dismantling of press tools with excellence in requirement gathering, feasibility analysis, resource optimization and cost/time effectiveness Front-led major role in planning preventive maintenance schedules for the dies to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability;

capabilities in reducing breakdowns from

Insightful professional with notable success

range of operations, while participating in yearly planning, analysis & implementation of solutions in support of business objectives; conducted failure & rejection analysis, assess

suggested solutions

Experience in complete production lifecycle management i.e. resource planning, supervising repairs, identifying root cause, troubleshooting the same and many more

Strategized techniques for maximum

thorough understanding of industry & technology tre Implemented cost-saving techniques

achieve substantial reduction in all types of expenditures Education & Credentials

M.Sc in Industrial Engineering from Indian Institution of Industrial Engineering, Mumbai in 2015; secured 70%

BE in Industrial Engineering from Indian Institution of Industrial Engineering, Mumbai in 2013; secured 70%

Diploma in Tool & Die Making from Nettur Technical Training Foundation, Vellore in 2007; secured 65%

Trainings Undertaken

Successfully attended various trainings on:

o NTTF - Industries Tool Room, Vellore (6 months) in 2004 o Die Design & Part Development Process

o Safety & 5S

o 7QC Tools & Problem Solving Techniques

Career Timeline

surendar.s

Sundaram

Clayton Ltd.

Toyota

Boshoku

Automative

2006 - 2007

A multi

targeting

Hwashin

Automotive

India Pvt.

2014

driven professional offering nearly 14 years of

experience in Production and Die Maintenance activities (dies, press Successfully utilized qualitative & quantitative skills in increasing eness by promoting and implementing various modern production Impressive success in heading activities pertaining to assembling feasibility analysis, resource optimization and cost/time effectiveness preventive maintenance schedules

sure zero / minimum breakdown as well as machinery increase uptime and equipment reliability; showcased proven capabilities in reducing breakdowns from 4% to 2%

Insightful professional with notable success in directing a broad rticipating in yearly planning, analysis &

failure & rejection analysis, assessed scope of studies & production lifecycle management i.e.

troubleshooting the same and many more

Strategized techniques for maximum utilization of manpower with thorough understanding of industry & technology trends saving techniques/measures & modifications to

achieve substantial reduction in all types of expenditures from Indian Institution of Industrial

d 70%

from Indian Institution of Industrial

; secured 70%

from Nettur Technical Training

%

attended various trainings on:

, Vellore (6 months) in 2004

Die Design & Part Development Process

7QC Tools & Problem Solving Techniques

Core Competencies

IT Skills

Soft Skills

S SURENDAR

Assistant Manager

ad1ntj@r.postjobfree.com +91-894*******

Production & Die Maintenance

Manufacturing Operations

Quality Control

Material Procurement

Rejection

Visionary and

Decision Making

Self-Motivator

Team Player

SAMV

Stampings

Boshoku

Automative

A multi-faceted professional accustomed with proven skills; targeting in Production and Die Maintenance with

organization

MS Office Suite

(Word, Excel, PP)

2014 - 2017

Core Competencies

894*******

Production & Die Maintenance

Manufacturing Operations

Quality Control

Material Procurement

Rejection Analysis

Decision Making

Conflict

Management

Good Listener &

Communicator

Adaptable &

Change Agent

d with proven skills;

with an

MS Office Suite

(Word, Excel, PP)

AutoCAD 2017

Professional Experience

SAMV Stampings, Hosur(Green field project)

Assistant Manager – Production and Die Maintenance Key Result Areas:

Headed a team of 30+ workmen for managing end-to-end Production and Die Maintenance activities with respect to cost, resource deployment, time overruns, manpower planning & quality compliance Extended technical support to Die Designers & Manufacturers for manufacturing of die & tools within defined timeframes

Showcased excellence in planning, delivery and quality of die in accordance with defined production requirements Led initiatives in monitoring and evaluating 5S activities at shop floor for employee safety Executed corrective measures against die problem as per die unload report by Production & Quality Department Scheduled day-to-day die manufacturing relating activities and allocated work for proper & effective functioning of the operations with proper quality

Engaged in arranging production trails and reducing the rejections at targeted level Coordinated & collaborated with the teams for developing new tools and taking process improvement initiatives which resulted in proper functioning of the operations

Directed & instructed Maintenance Technicians and monitored expenses with optimum utilization of resources; ensured zero accidents with zero loss to man, plant & machinery Communicated with the vendors and suppliers to ensure cost-effectiveness in terms of procuring the material for smooth manufacturing of dies

Liaised with the departments to gather the annual budget requirements; submitted the same to senior authorities for necessary approvals and sanctions

Implemented preventive maintenance schedules for various equipment to increase equipment reliability Followed Standard Operating Procedures, manuals & work instructions for production operations for the unit Reduced rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with changing customer requirement

Planned workflow & schedules for the department, monitored production status and ensured timely delivery; identified delays and adjusted schedules to meet deadlines Toyota Boshoku Automotive Pvt. Ltd., Hosur(Green field project) Senior Engineer – Die Maintenance & Development

Key Result Areas:

Managed end-to-end die maintenance and development activities with a team. Led initiatives in executing 4M techniques (man, machine, material and methods) for resolving the issues and problems through TQM/QC story methodology

Coordinated and collaborated with QA, Production and Die Maintenance department for PPAP submission Engaged in delivery of die in accordance with the production requirement plans Conducted die spare parts and manpower to attain the desired targets Performed die/tools inspections and took approvals for the same Indulged in managed the die planning and development for replacement dies Managing Jig and fixtures maintenance for weld shop production. Significant Accomplishments:

Functioned as am Active Facilitator in quality control circles and member in SITs Sundaram Clayton Ltd., Hosur

Senior Engineer – Die Maintenance & Development

Growth Path: Joined as Junior Engineer (2008) later got promotion Engineer (Year), Senior Engineer (Year) Significant Accomplishments:

Steered initiatives in adopting new technology(Flo Line for Die Servicing) for reducing breakdowns in 2013 Successfully decreased in-house and customer-end rejection through adoption of TQC and TPM methodology

Managed the estimation and costing of various die parts Previous Experience

Hwashin Automotive India Pvt. Ltd., Chennai

Industrial Trainee

Personal Details

Date of Birth: 31st July 1985

Dec’14 – May’17

May’17 – May’22

Feb’08 – Dec’14

Jul’06 – Jul’07

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