M.KAVIYARASU

Email ID: ad1nkz@r.postjobfree.com

Mobile. No.: +91-994*******

+966-*********

OBJECTIVE

To continue my career with an organization that will utilize my management, supervision and administrative skills to benefit mutual growth and success.

CAREER SUMMARY

Results-driven and dedicated with wide-ranging 15+ years experience in planning and leading operations involving small- to medium-sized foundry environments across the world. Track record devising, evaluating, and implementing continuous process improvements to minimize waste and reduce costs while maximizing quality and yield. Establish effective quality control and safety programs, encouraging proactive participation across the manufacturing floor. Excellent communicator, successful in building cohesive teams, focused on production goals, safety, and throughput.

PROFESSIONAL EXPERIENCE:

Organization : M/s. National Cast Iron Products and Foundry, Jeddah, Saudi Arabia

Designation : Technical Manager

Type of Material : Cast Iron and Ductile Iron (S.G Iron)

Duration : February 2022 to Present

Roles and Responsibilities

Looking after casting production, heat treatment, production planning, inventory management & manpower management.

Organize the work cells to achieve maximum output, improve efficiency.

Impart on the job training to newly joined team members.

Responsible for Production activities along with materials, maintenance, and product quality.

To determine causes on non-conformity noticed and implement corrective actions to avoid recurrence in consultation cross-functional team.

Achievements

Successfully reduced casting rejection of 5% by process improvement and on the job training to the hands-on job.

Increased productivity by self-involvement and motivating the workforce

Working on development projects.

Handling all production related documents.

Organization : M/s. UR Castings and Alloys Pvt Ltd, Coimbatore – 641105

Designation : Melting In-charge

Type of Material : Carbon Steel, Alloy steel, Stainless steel

Duration : September 2017 to January 2022

Organization : M/s. West Africa Foundry & Metallurgy, (AIS Group)

Dabou, Abidjan, West Africa.

Designation : Production and Lab In-charge

Type of Material : Cast Iron, Ductile Iron (S.G Iron), Carbon Steel, Alloy steel

Duration : November 2016 to August 2017

Organization : M/s. A-One Engineering LLC, Sohar Industrial Estate, Oman.

Designation : Production Supervisor

Type of Material : Cast Iron, Ductile Iron (S.G Iron), Carbon Steel, Alloy steel, High Carbon High

Chrome Steel and Manganese Steel

Duration : June 2015 to May 2016

Organization : M/s. UR Castings and Alloys Pvt Ltd, Coimbatore

Designation : Lab and Melting Supervisor

Type of Material : Carbon Steel, Alloy steel, Stainless steel

Duration : August 2011 to June 2015

Organization : M/s. Texel International Pvt Ltd, Coimbatore.

Designation : Melting Supervisor

Type of Material : Cast Iron and Ductile Iron (S.G Iron)

Duration : October 2009 to June 2011

Organization : M/s Praveen Foundry Pvt Ltd, Saravanampatti, Coimbatore.

Designation : Lab Supervisor

Type of Material : Cast Iron and Ductile Iron (S.G Iron)

Duration : September 2006 to September 2009

OVERALL RESPONSIBILITIES

Melting

Charge calculation

Maintain Chemical composition as per standard

Control chemical composition

Meet customer requirements and new grade develop

Achieve daily and monthly target

Prepare furnace lining and sintering heat

Prepare Melting documentation

Scrap selection and approval

Control melting wastage and melting cost

Moulding

To handle Alpha set 2 part (no bake) processes, CO2 process, Green sand process.

Pattern and core box inspection as per method card.

Production planning, material management as per plan and achieving the day to day and monthly target.

Prepare procurement plan for monthly production.

Defect analysis and problem solving

Working for both production and quality and getting maximum tons of molten metal with minimum amount of rejection.

Lab

Spectro analysis

Micro Structure ( Nodularity, Pearlite, Ferrite, Flakes etc..)

Sand testing (AFS No sieve analysis, Clay content, LOI,: Lab Chemist Compression Strength )

Mechanical testing (Tensile, Yield, Elongation and Reduction area, Impact test V notch, Brinell hardness)

Scrap selection and approval

Test certificate preparation, Prepared quality documents and process check sheet etc

Software Skills

MS office and power point & ERP

EQUIPMENTS HANDLED

SPECTROMAX CCD

SPECTRO Lab

Q8 Magellan

UTM Machine with Electronic Extensometer

Impact Machine

Brinell hardness Machine

Rockwell Hardness Machine

Dynamic Digital Hardness Tester

300 kg to 3000 kg Induction Electric Furnace.

2 Ton to 20 Ton Continuous mixer.

ARPA Moulding machines for green sand

EDUCATIONAL QUALIFICATIONS

Master of Business Administration from Bharathiyar University, Coimbatore

PERSONAL INFORMATION

Date of birth : 26th June 1985.

Father's Name : Mr. Mani

Marital status : Married

Permanent address : No,3/248 Saraswathi Nagar, Tiruttani(Tk), Tiruvallur(Dist), Pin:631211

Passport Number : M5574162

Passport valid up to : 20/01/2025

Languages known : English, Tamil (Read, write & speak)

DECLARATION

I do hereby declare that the particulars of information and facts stated herein above are true and complete to the best of my knowledge and belief.

Place :

Date : M. Kaviyarasu

Contact this candidate