ANTONIO CANALES

Lynden, WA ***** ad1h0a@r.postjobfree.com 360-***-****

QUALITY ASSURANCE LEADERSHIP AVIATION MAINTENANCE MANAGEMENT

PROFESSIONAL SUMMARY

Experienced Quality Assurance Leader with a robust background in aviation and over three decades of demonstrated success. Notable expertise in team management, compliance, and process improvement, consistently delivering results.

Experienced and results-driven professional with 30+ years of leadership in line maintenance for both fixed-wing and rotary aircraft. Recognized for project revitalization and goal achievement. Skilled in collaborating with upper management, vendors, and team members to drive progress, implement continuous improvements, and promote enterprise growth. Proficient in communication, negotiation, and organizational skills, fostering strong team engagement. Expert in utilizing aircraft maintenance manuals to enhance operational efficiency and quality outcomes.

AREAS OF EXPERTISE

-A&P/Flightline Mechanic/Lead

-Maintenance Supervisor

-Motivational Leadership

-Audits / Inspections

-Boeing Advanced Composite’s Training

-Process Improvements

-Structures Mechanic

-Training

-Quality Control

-Process Controls

-Quality Assurance

Mathematics

KEY ACHIEVEMENTS

First successful flight of the 777-9X, Boeing Aerospace, 2019-20

Cut on time delivery of aircraft by 3 days, ATS, 2018-19

Decreased discrepancy findings on final walk through by 98%, ATS, 2018-19

Crew efficiency workload increased by 95%, ATS, 2018-19

WORK EXPERIENCE

QA 787 PROJECT & REGULATORY COMPLIANCE AUDITOR JAN 2023 – CURRENT

Spirit AeroSystems at Boeing – Everett WA

●Conducted aircraft component and structural assessments for serviceability.

●Evaluated discrepancies and provided recommendations for corrective actions.

●Implemented airworthiness directives, manufacturer service letters, service bulletins, and technical publications to ensure aircraft airworthiness.

●Verified the proper execution of aircraft inspections and prepared associated records and reports.

●Oversaw a comprehensive Quality Assurance Inspection Program.

●Managed precision measuring, balancing, and test equipment, ensuring regular calibration checks.

●Maintained communication with FAA Inspectors regarding certified repair station operations.

PRODUCTION CONTROL SUPERVISOR OCT 2022 – JAN 2023

Amentum – Fallon, NV

●Oversaw maintenance, production, and administrative tasks in Production Control and Intermediate Level Jet Engine maintenance shops.

●Demonstrated comprehensive knowledge of Navy's intermediate Jet Engine maintenance procedures and publications through management experience.

●Provided leadership and managed personnel, processes, and procedures for safe, efficient maintenance of assigned aircraft engines to support the F-5 Adversary Program.

●Conducted workload planning and analysis to expedite the return of Aircraft Engine components to serviceable condition.

●Evaluated maintenance methods and systems for compliance, cost-effectiveness, and potential improvements.

●Recommended manpower, materials, facilities, and capital equipment to the Maintenance Manager.

●Kept the Maintenance Manager informed of deficiencies impacting quality, safety, or operational readiness.

●Systematically gathered, analyzed, and maintained information on maintenance and material defects affecting the Aircraft Maintenance Program.

●Operated specialized equipment, flight line vehicles, and support equipment as needed.

●Recorded maintenance actions in aircraft forms, VIDS/MAF, and NALCOMIS/OOMA.

●Adhered to General and Industrial Safety Rules and Regulations related to the contract, facilities, and job assignment, ensuring safety at all times.

QUALITY MANAGER FEB 2022 – SEPT 2022

Saxon Aerospace – Everett, WA

●Managed an effective corporate Quality Management System (QMS) to enhance quality and customer satisfaction, while ensuring compliance with regulatory standards.

●Developed a quality system, including AS9100 or ISO9001, with professional expertise.

●Actively engaged in all company operations and processes to drive quality improvements.

●Gather and analyze customer feedback to identify areas for improvement and enhance customer satisfaction.

●Record and report instances of non-conformities and deviations from established quality standards.

145 REPAIR STATION MANAGER (CONTRACT) AUG 2021 – FEB 2022

Boeing Aerospace – Victorville, CA & Wichita, KS

●Efficiently managed a spectrum of administrative functions encompassing scheduling, timekeeping, and budgetary oversight.

●Delivered timely, constructive feedback to enhance work quality and individual performance.

●Cultivated and mentored high-potential individuals for career progression and growth.

●Pioneered the creation of a database to streamline aircraft maintenance oversight and work order management.

●Directed aircraft service, repair, and maintenance operations, rigorously verifying airworthiness.

●Collaborated closely with Quality Control (QC) and Stores to optimize resource allocation for maintenance and repair activities.

●Ensured unwavering adherence to stringent FAA maintenance regulations.

●Skillfully set priorities for the aircraft maintenance team, optimizing project execution and operational efficiency.

●Performed meticulous Quality Assurance (QA) inspections for the B787-9 Dreamliner and B777-300, encompassing in-process and final verifications, including comprehensive functional testing for various installations.

MAINTENANCE SUPERVISOR DEC 2020 – JULY 2021

Golden Boy / 8th AVE – Blaine WA

●Executed preventive maintenance schedules, including restoration, repair, and replacement of faulty components, to enhance production efficiency and reduce downtime.

●Fostered a content and harmonious workforce by promoting fairness and emphasizing the pivotal role of teamwork in achieving organizational success.

●Established Line Maintenance to minimize downtime by enabling quick, on-time service and instructed operators in simple adjustments to reduce maintenance calls.

●Ensured a safe work environment throughout the plant, including responsibility for Lotto, Machine Guarding, Confined Space, Regulatory Compliance, Contractors, Vendors, and Security.

●Managed budget and expenses to optimize resource allocation.

●Conducted preventive and predictive maintenance, as well as reliability assessments. Maintained and repaired piping systems, fluid power systems, and performed cutting and welding.

●Diagnosed, repaired, inspected, modified, rebuilt, and maintained plant equipment.

●Operated mobile equipment, including forklifts, man lifts, scissor lifts, and overhead cranes.

●Served as the focal point for vendors and contractors, optimizing relationships and securing competitive quotes for maintenance.

FLIGHT TEST SUPERVISOR (CONTRACT) MAY 2019 – DEC 2020 (COVID)

Boeing Aerospace – Everett, WA

●Assigned to the Boeing Flight Test 777-9X and 737 Max programs, responsible for ensuring quality planning, execution, and recording of aircraft operations and maintenance scheduling.

●Conducted testing of removal and discrepant engine parts, executed configuration changes as per Flight Test Service Instructions (FTSI), and performed engine inspections, including assessments of shipping-related damages and engine hardware.

●Assisted in troubleshooting and resolving operational issues reported during flight operations.

●Ensured part conformity for certification tests and implemented modifications or changes directed by GE or Boeing, following engineering instructions, technical manuals, and FTSI to determine required repairs, modifications, and parts replacements.

●While assigned with GE, managed engine and aircraft storage in Moses Lake and San Antonio for 737Max and 737New Gen, ensuring the integrity of all vendor storage programs with a 100% assurance rate.

●Played a vital role in the development of the world's largest 9X jet engine.

●Led a team responsible for storing over 150 737max aircraft in Moses Lake and San Antonio.

MAINTENANCE SUPERVISOR SEPT 2018 – MAY 2019

ATS – Everett, WA

●Led a specialized team of experts for interior modifications on Boeing 777 and 787 projects, including electricians, composite technicians, sheet metal mechanics, systems mechanics, and power plant mechanics.

●Utilized aircraft and maintenance repair manuals such as AMM, CMM, IPC, SRM, and more for comprehensive guidance.

●Directed major seat configuration changes and Wi-Fi upgrades, overseeing composite repairs in lavatories and flight compartments.

●Inspected and approved non-A&P (Airframe and Powerplant) work, ensuring compliance with vendor requirements.

●Provided training to all team members in line with vendor specifications and requirements.

●Conducted pre- and post-assignment audits of work packages, ensuring accurate completion and maintenance release.

●Supervised inspections of various back shops, including Sheet Metal, Composites, Engine Shop, and Avionics.

●Established and monitored daily work timelines and schedules, prioritizing safety and compliance with FAA regulations.

AIRCRAFT MAINTENANCE SUPERVISOR JULY 2016 – AUG 2018

Ust – Aero Mexico – Chicago, IL UST

●Oversaw all flight line activities, and maintenance functions, certifying performance aligned with established policies, procedures, and organizational standards. Managed 10-15 personnel to ensure all assigned work was completed and provided airworthy aircraft safety for scheduled operations. Determined training metrics for teams and individuals employing quality, productivity, accuracy, maintenance, and aircraft statistics for safety and security measures.

●Enhanced teams and crew’s ability to maintain automated operations for machinery, and process control systems, observing, and delivering enhanced training where needed.

●Delivered projects on time by motivating teams and providing incentives.

●Audited quality of projects and documentation, adjusting prior to project completion.

●Complied with all health, safety, and environmental standards.

●Provided maintenance control measures, and informed crews of flight line, maintenance problems, or others issues to certify all discrepancies were corrected.

●Supervised aircraft fueling operations, and ensured performance aligned with NAVAIR and company procedural requirements.

POWER PLANT AIRCRAFT OWNER/OPERATOR JUNE 2014 – JUNE 2016

Aviation Services, Inc. – Bellingham, WA

●Served as a contracted aircraft maintenance expert, specializing in corporate aircrafts such as CRJs, Embraer's, and Bombardier planes. Reliably performed maintenance and inspections of piston and turbo engines, repairing wings, structural issues, and utilizing expertise in mechanical repairs and modifications.

●Directed a specialized team of aircraft maintenance crews, establishing daily repairs, overhauls, and incoming air traffic systems.

●Identified product type, inventory, airworthiness in release of aircraft, and provided 24/7 support.

FAA CERTIFIED SENIOR AIRFRAME-POWERPLANT MECH./MAINT. SUPER. NOV 2010 – JUN 2014

Allegiant Airlines - Bellingham, WA

Inspected all incoming aircraft, troubleshooting needed repairs and maintenance, for multiple types of planes.

Overhauled airframe components, power plants, aircraft communication, navigation equipment, and associated components, in alignment with manufacturers requirements, manuals, bulletins, and work orders.

Daily planning and audited work packages to ensure completion of maintenance operations of flight schedule.

Key Achievements

Delivered airworthy aircraft, signing off on all work and documentation after extensive inspections.

Trained all junior technicians in company B757 mechanics and safety procedures.

Supervised graveyard technicians, maintaining workload completion, and deliverables.

MANUFACTURING PRODUCTION MANAGER NOV 2000 – OCT 2010

Avcorp Industries LTD – Delta, BC

●Inspected all incoming aircraft, troubleshooting needed repairs and maintenance, for multiple types of planes.

●Overhauled airframe components, power plants, aircraft communication, navigation equipment, and associated components, in alignment with manufacturers requirements, manuals, bulletins, and work orders.

●Daily planning and audited work packages to ensure completion of maintenance operations of flight schedule.

●Delivered airworthy aircraft, signing off on all work and documentation after extensive inspections.

●Trained all junior technicians in company B757 mechanics and safety procedures.

●Supervised graveyard technicians, maintaining workload completion, and deliverables.

EDUCATION & CERTIFICATIONS

B.S., Business Administration 1982

Ferris State University – Big Rapids, MI

A.S. 1980

Grand Rapids Junior College – Grand Rapids, MI

727, 737-100,200,300,737-800, 900,737-NG 737-Max757-200,767

Airbus 319,320 MD-80, CRJ 200/700/900

Embraer 175 GENFAM Courses: AWA MPPM • CPCP • RII• Airframe/Power Plant Licensed

Certified Source Inspector ASQ AS9100 & ISO9100

MILITARY EXPERIENCE

Plane Captain /Jet Engine Mechanic - USMC - Aviation - (1982-1996)

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