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Tool Room Product Development

Location:
Charstown, County Dublin, Ireland
Salary:
Discuss later
Posted:
November 19, 2023

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Resume:

SATVIR SINGH

VPO: Behbalmanj, teh: mukerian, distt: hoshiarpur,punjab.India144306

Email:ad1ahh@r.postjobfree.com

Tel:+91-941*******,+535-*********

Languages: English, Hindi & Punjabi;

D.O.B: 24/08/1982

Passport No:-F8827549 P0208884, Adhaar No:- 541*********, Pan No:-BSYPS3664K

PROFILE: A competent diploma (PRODUCTION AND INDUSTRIAL TRAINING INDUSTRIAL ENGINEERING) &experienced Production engineer with over 20 years experience inFoundry, tooling operations, new product development, design & development, QC &CNC programming. Conversant with TS –16949& ISO-14001 quality systems.

Achievements:PassedCSWP (Certified Solid works Professional) and CSWPSMT(Certified Solid works Professional Sheet Metal) Examof solid works corporation USA.

Leader Tool Room

Unigraphic NX 8.5

AUTOCAD 2004/2012

Solid works 2003/2012

EDM (Maxi cut)

Wire Cut

Casting defect analysis

NPD, wander development

Planning and organizing skills

TS –16949& ISO-14001.

CMM

Documents of APQP & PPAP

CNC &VMC Programming

Delcam /UG-NX4/Work NC

Fusion 360

PROFESSIONAL EXPERIENCE

CNC Milling Machinist/Programmer(Tool Room) SINCE May 18,2023

Rev1 Precision Engineering Charlestown

Sandyhill, County Sligo - Ireland.

Working on 3 Axis Hartford CNC Machine with Fanuc controller. Works with close tolerance and making precisions parts, Compression molds and repairs of molds.Prepare 3D/2D programs on Fusion 260 and perform operations on jobs. Also haveknowledge of Modeling in Solid works/UG/Solid work.

M/s Sharp Chucks & machines Ltd.

Jalandhar-Punjab-India May16, 2020 to May 10,20023

Head Tool Room & Design, Development

As a manager D&D my responsibility is to design Product (CAD/CAM)of Casting as well forging items. With the help of CNC, wire cut, milling, EDM and conventional machines related to Tool Room. Improvement projects like weight reduction yield improvement. Part inspection, criticality parameters of components, profiles as per fitments on CMM and profile projector. Analyze& review the product requirements received from customer, understanding of drawing with respect to dimensions, material, special requirements. Feasibility studies, product cost estimation and bench-making for NPD (PRO Launch) and VA-VE projects

Responsibilities / Accomplishments

Feasibility study and Development of new components. Formed the company and managed all CAD/CAM/CMM/CNC technical operations. Prepared technical presentations for user group meetings like APQP and customer interaction. Designing/developing gauges, jigs & fixtures as per predefined specifications. Designing drawings of gauges, jigs & fixtures, identifying defects & making relevant modifications. Process sequence planning & re-engineering and arranging new jigs/equipment’s for production. Facilitating new product development initiatives with key focus on QCD (Quality, Control & Delivery).Model resources review / planning to reduce product development cycle time.

Interaction with vendors for development of new components and quality improvement of regular components. Modification & improvisation of current projects.

Design& Development of tooling for new as well as current products.

Working on existing components development like yield improvement, weight reduction, gating improvement, eliminates casting defects etc.

M/s HR International

Jalandhar-Punjab-India March15, 2019 to may16, 2020

Head Tool Room.

H.R. International, aGovernment of India - recognized export House, is an ISO 9001:2008 Certified company and prestigious part of H.R. Group of industries.H.R. Industries have continually awarded highest exports of quality. The best Hand tool manufacturing done in this industry for example Spanners, Pliers, Vices, Pipe wrench, Adjustable wrenches etc. Being a head of tool room, my responsibility is to archive time line as per customer demand material as order as per specificity tolerances in tooling.5 VMC,3 wirecuts,2 EDM,6 surface girder,10 WMW (milling Machine)in our well furnaces advance tool room. New development and dies re shrinking is the main work in tool room.

M/s Oliver Engineering Private Ltd.

Rajpura-Punjab-India Sep 01, 2016 to March10, 2019

TOOL ROOM &DESIGN,DEVELOPMENT.

This manufacturing industry is a state of the art Grey Iron foundry. Oliver Engineering was established in year 2002 with the incorporation of the flagship company Amtek Auto Limited. Since then it has grown rapidly and emerged as a frontrunner in the global automotive component industry with a worldwide presence across North America, Europe, and Asia. Armtek’s manufacturing capabilities include Iron and Aluminum Castings, Forgings, Complex Machining & Ring Gears Flywheel assembly. In Foundry division Oliver Engineering is manufacturing castings for Cranks cages, GB housing, Differential Case, Non Core Castings etc. to major giants Tractors Companies.

M/s Amtek India Ltd.

Bhiwadi Rajasthan –India. Sep23, 2012 to Aug14, 2016

DEPUTY MANAGER

Tool Room &DESIGN AND DEVELOPMENT

This manufacturing industry is a state of the artGrey Iron foundry. Amtek Group was established in year 1985 with the incorporation of the flagship company Amtek Auto Limited. Since then it has grown rapidly and emerged as a frontrunner in the global automotive component industry with a worldwide presence across North America, Europe, and Asia. Armtek’s manufacturing capabilities include Iron and Aluminum Castings, Forgings, Complex Machining & Ring Gears Flywheel assembly. In Foundry division Amtek is manufacturing castings for Engine Blocks, Heads, GB housing, Differential Case, Non Core Castings etc. to major automobile giants e.g. Maruti, Hyundai, New Holland, JCB, Sonalika Tractors, Swaraj, Fiat, Tata and Force Man, etc. AMTEK runs on ERP and accreditation with TS –16949& ISO-14001.

As a deputy Manager my responsibility to make Quality Management System Processes (QMSP) for all new Products, all products design and changed by customer and material/process change by Advanced product quality planning (APQP),initial sample inspection report (ISIR),production part approval process (PPAP) and corrective and Preventive action(CAPA)

M/s Sharp Chucks & Machine Ltd.

Jalandhar-Punjab-India Jan 21, 2008 to Sep 20, 2012

Deputy Manager

Tool Room/Design & Development.

As a manager D&D my responsibility is to design 2D and 3D drawings of all types lathe chucks, wises, drill chucks, power chucks as a Product design.

Sharp chucks have casting manufacturing unit. As a manager my responsibility to make complete tooling as per customer requirements. We manufacture and proven some tooling like trumpet, oilsump, lifthousing, Brackets, filterhousing,FAS, flywheel housing, flywheel housing,elbow, flywheel, Break housing, front cover, lift housing, Gear box housing, front weight, etc.

In 3D drawings we do the design in solid works and solid edge as a CAD (Computer Aided Design) and Delcam as CAM (Computer Aided Design) software.

To major Clients e.g. Mahindra and Mahindra, SonalikaTractors,Eicher, Escorts, AMW, Railways, etc. Sharp ChucksStart runs on ERP and accreditation with ISO 9001:2000.

M/s Pluto Electro Mechanical

Sharjah- Dubai(United Arab Emirates) Aug10,2007 to Jan06,2008

As a draftsman my responsibility was to design all types of Air-condition ducting split units, wire-network, drainage pipes, fire fitting equipment, and plumbing work. We did all this work in AutoCAD 2007 for the drawings.

M/s Sharp Chucks & Machine Ltd.

Jalandhar-Punjab-India Oct01, 2002-July30, 2005 - Aug01, 2005-July15, 2007

Functioning as Head of CNC section, managing tool room operations &designing/ manufacturing of lath chucks, drill chucks, power chucks, revolving center, and doing job work in CNC automotive components. Functioning as CNC programmer& leading the selection of tooling for CNC Machines.

Ascertaining requirements of material for development activities in the Tool Room& interfacing with vendors for cost effective, timely sourcing of quality material. Introduced modifications in tool designs to achieve enhancement in machine capacity.Developing quality plans and drawings, discovering points for improvement of quality & designing/ manufacturing of new machines for enhancing production schedules.Spearheading the procurement of tooling as required, selection of new machines&control of tool room activities. Interfacing with R&D for necessary modifications in component design.Preparing product structures and drafting Technical Operation Standards based on original design inputs to facilitate smooth mass production.

EDUCATION

Matriculation from kendriya Vidyalaya, Dalhousie (cantt.) under central board of secondary education in 1999.

Diploma (PRODUCTION AND INDUSTRIAL TRAINING), 1999-2002Govt. polytechnic, bhatinda(Punjab) under Punjab state board of technical education and industrial board.

PROFESSIONAL DEVELOPMENT

Post diploma in computer aided tool design (Jan 05 – July 05).

From indo Danish tool room, Jamshedpur.

Knowing software are AutoCAD, solid works, unigraphics, pro-e, catia, delcam, mould theory & design, press tool theory & design, metrology, and total quality management .

Practical on CNC (turning, milling, and wire cut).

Short term course on CNC milling center (august 2002 - September 2002).

Three months course in CNC universal milling machine MIKRON UME-600, Switzerland, heidenhanin control, TNC_415 from institute for auto parts technology, ludhinana: assisted Punjab govt. project (UNDP/UNION).

Short term course on CNC turning center (august 2002 - September 2002).

Three months course in CNC turning center,ZL-25 Mori seiki, Japan, Fanuc control, MCS-516 control, TNC_415 from institute for auto parts technology, ludhinana: assisted Punjab govt. project (UNDP/UNION).

Short term course on Work N.C. from central institute of hand tools,

Jalandhar (02March2009 to 31Aprial2009).

Short term course on UG NX4 (CAM) from central institute of hand tools

Jalandhar (01Jan2009 to 30 Jan2009).

Short term course on CNC Turning

Certified by ministry of overseas Indian affairs by central institute of hand tools, Jalandhar (16Feb2009 to 15May2009).

Short term course on CNC CMM with ruby

CNC 564 (Electronica) on Aberlink 3D measurement Software from central institute of hand tools, Jalandhar (01April2009 to 30May 2009).



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