DAVID RICHARD RILEY

***** ******** *****

Fort Wayne, IN 46804

260-***-****

ad122g@r.postjobfree.com

QUALIFICATIONS

• Diverse Engineering Experience in Production, Process, Quality, Project Management, Writing and Certifying Technical SOP’s, Environmental Reporting, Safety, and Training.

• Engineering Tools Used :

P&ID’s, PFD’s, PFMEA, RMP, PSM, PSI, PHA, PSSR, MI, MOC, Incident Investigations,

(DHA) Dust Hazard Analysis, DMAIC Six Sigma, SPC Data Analysis Software

(JMP, Minitab, Sigma Sure), Green Belt Project, Root Cause Investigation, Pareto, 5-Why, Ishikawa, Risk Matrix, Environmental Process Calculations, 8-D Reports, 5-S Continuous Improvement, Safety Ergonomic Evaluations, and Production Constraint Analysis.

• Strengths Include :

Leadership, Team Building, Multi-Tasking, Writing and Certifying Technical SOP’s, and Process Improvement.

Research and Implementation of Manufacturing Technologies, Process Safety, and Instrumentation to Design, Develop, Install, and Qualify Equipment for Production.

• Certifications :

RMP / PSM / PHA. Green Belt. ISO 9001 - 16949 Quality Management Auditor. Hazmat General Awareness. Hazardous Material Technician. IMDG Hazmat Shipping. EXPERIENCE

DEPUY SYNTHES / JOHNSON & JOHNSON - Warsaw, IN ( 04/23 - 12/23 ) Process Engineer

• Supported Final Clean and Package Department in the Regulated Medical Device Industry.

• Project Management and Engineering Team Lead for Shrink Wrap Equipment Upgrade.

• Project Engineer for Sodium Carbonate Change in Chemical Supplier and Qualification.

• Used Windchill, Compliance Wire, Maximo, BtB SAP, ETQ Reliance, and Thingworx Software. KRAFT HEINZ - Kendallville, IN ( 03/20 - 03/23 )

(PSM) Process Safety Management Coordinator - Ammonia HVAC & Boiler Team Lead

• Managed OSHA (PSM) Process Safety Management Program for Plant’s Ammonia System.

• Ensured PSM Employee Participation, PSI, PHA, PSSR, MI, MOC, Incident Investigations, Compliance Audits, as well as Ammonia Line Break and Nuisance Odor Reports.

• Supported Maintenance by Writing and Certifying Technical SOP’s, and Training Curriculum. ULTRA ELECTRONICS - Columbia City, IN ( 07/18 - 08/19 ) Senior Production Engineer

• Functioned as the center of Production and Process Expertise in Manufacturing Systems, Quality Alerts, Best Practices, Line Setups, Product Flow, Optimization, and Ergonomics.

• Supported NAVY Sonobuoy Manufacturing by Writing and Certifying Technical SOP’s, 5-S Continuous Improvement, Production Constraint Analysis, and Ergonomic Evaluations.

• Completed Optimization Project to Increase Sonobuoy Daily Output from 600 to 700. DOW CHEMICAL - Kendallville, IN ( 03/15 - 04/17 )

Quality Engineer

• Responsible for troubleshooting existing products, processes, and applications related to Silicone, High Consistency Rubber, Bases, and Compounds.

• Responsible for Product Quality, Batch Chemistry Analysis, Reliability Testing, and Rework.

• Responsible for Writing and Certifying Technical SOP’s to meet Quality Requirements.

• Managed Customer Complaints using Root Cause and Failure Analysis in 8D Reports.

• Used SAP for Silicone Formulation, SPC Data Analysis, and Customer Quality Notifications.

• Completed Green Belt Certification, and Green Belt Project. SUPERIOR ESSEX - Fort Wayne, IN ( 06/08 - 10/14 )

Manufacturing Process Engineer

• Responsible for Enamel Chemical Production, Process Development, Environmental, Safety, Compliance Training, Project Management, 5-S Continuous Improvement, and Quality.

• Responsible to complete all Annual Federal and State Environmental Reports, Permits, Incident Investigations, and Corrective Actions.

• Responsible for Writing and Certifying Technical SOP’s, and Employee Training per EHS, OSHA, GHS, HAZCOM, D.O.T. Railroad, and D.O.T. Hazmat Shipping Changes.

• Completed Training and Certification by PRIMATECH for (RMP) Risk Management Planning,

(PSM) Process Safety Management, and (PHA) Process Hazard Analysis.

• Developed (RMP), (PSM), and (PHA) Plant Protocols for 2 Enamel Reactor Installations.

• Responsible for Leading a Team to Design and Develop 2 Enamel Reactors with an In-Line Viscometer to minimize Process Upsets.

• Certified for Hazmat General Awareness, Hazardous Material Technician, IMDG Hazmat Overseas Shipping, and as an ISO 9001 - 16949 Quality Management System Auditor.

• Responsible for Plant’s (QMS) Quality Management System Annual Internal Audits,

(CAPA) Corrective Actions — Preventative Actions, and Customer Complaint Reports. ABRASIVE TECHNOLOGY - Lewis Center, OH ( 04/07 - 02/08 ) Chemical Engineer

• Worked as a member of an Engineering Team to install an automated plating line which plated electroless nickel and diamond dust to make abrasive dental drilling tools.

• Supplied Safety Support for the Aerospace, Medical, and Dental Production Departments. 3M - Cordova, IL ( 01/06 - 11/06 )

Senior Manufacturing Engineer

• Completed Optical Resin Reactor Qualifications that included Process Transfers, PHA, Equipment Changes, Writing and Certifying Technical SOP’s, Training, Calculations of Environmental Emissions, Material Balances, HAZOP, and Process Safety Reviews.

• Improved Reactor Processes and Reaction Chemistry by working with Operators and Chemists, Writing Deviations, Tracking and Evaluating Quality Control Results, and Writing and Certifying Technical SOP’s.

• Utilized Investigative and Analytical Techniques, Process Knowledge, and SPC Data Analysis to solve Process Upsets, Incorrect Charges, and Customer Complaints. Resolutions were applied to Out Of Standards, Corrective Action Reports, and Customer Feedback. CH2M-HILL - Alexandria, LA ( 04/05 - 08/05 )

Process Systems Engineer

ROHM & HAAS - New Iberia, LA ( 11/02 - 10/04 )

(CVD) Chemical Vapor Deposition - Process Engineer BP SOLAR - Toano, VA ( 07/98 - 11/01 )

(CVD) Chemical Vapor Deposition - Senior Process Engineer SUMITOMO SITIX SILICON - Maineville, OH ( 07/96 - 07/98 )

(CVD) Chemical Vapor Deposition - Epitaxial Process Engineer SONY - Terre Haute, IN ( 02/93 - 07/96 )

Chemical Process Engineer / Shift Supervisor

DELCO ELECTRONICS - Kokomo, IN ( 10/91 - 10/92 )

Chemical Process Engineer / Shift Supervisor

EDUCATION

PURDUE UNIVERSITY - West Lafayette, IN

BACHELOR OF SCIENCE - CHEMICAL ENGINEERING, MAY 1991 ASSOCIATES OF APPLIED SCIENCE - SUPERVISION, MAY 1991

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