Mohamad Rehan Shakil Ahmed

ad0yop@r.postjobfree.com

Mobile 966*********

QA/QC MANAGER

SUMMARY

I am a graduate in Mechanical Engineering with additional qualification in Senior Certified Welding Inspector from American Welding Society, ASNT level-II in RT, UT, MT & PT and certification in ISO 9001: 2015 as lead auditor. Having more than 18 years of Saudi Aramco work experience in the field of QA/QC inspection department for welding, of pipeline/piping/RTR in construction, engineering, supervision, testing, coordination, painting/coating, project management in EPC projects of petrochemicals refinery/oil & gas industries. Possess strong knowledge and interpreting international design codes and material standards like ASME 31.3, 31.4, 31.8, API 1104, ASME Section VIII Div.1, ASME Section II, ASME Section IX and ASME Section V and API, ASTM standards for ensuring the product compliance. EDUCATION AND CERTIFICATION

Bachelor of Mechanical Engineering

Bangalore University, India from 1989 to 1994.

Certified in ISO 9001: 2015, Lead Auditor for the Quality Management System. Diploma in Environmental Management.

ISO 14000 & ISO 14001 Indian Institute of Management & Technology. From May 2001 to Nov 2001 Senior Certified Welding Inspector AWS-SCWI

Certified Welding Inspector AWS-CWI

Member of American Welding Society.

Certified in ASNT level – II in Penetrant Testing. Magnetic Particle Testing. Radiographic Testing. Ultrasonic Testing.

Certified course in CNC-Group Machine Programming and Operation from Govt. Tool Room & Training. From 02-05-1994 to 28-06-1994

Proficient in Application of Auto cad Release 12. From July 1999 to Sept 1999 Proficient in Application of Finite Element Analysis from IIS Bangalore. From August – Dec 1995 WORK EXPERIENCE AND SAUDI ARAMCO PROJECTS

CHINA RAILWAY CONSTRUCTION CORPORATION LIMITED.

23 Oct 2022 to till date... (Ras Tanura-KSA)

SAP # 80008579

QC MANAGER

BI-10-002062:Upgrade Building For Mitigation at Ras Tanura Refinery 23 Oct 2022 to Till date

SAAD Al ESSA TRADING AND CONTRACTING COMP.

14 Feb 2022 to 14 Oct 2022 (Abqaiq-KSA)

SAP # 80008579

QA MANAGER

BI-10-001935: Replace Raw Water Pipeline Project.

14 Oct 2022

DIVERSIFIED LINES PETROLEUM SERVICES.

14 June 2020 to 06 Dec 2022. (Abqaiq/Jeddah-KSA)

QC MANAGER

BI-10-00056: Replace SSSP-5 Refined Product P/L.

14 Jun 2020 to 06 Dec 2022

ARKAD ENGINEERING & CONSTRUCTION COMPANY.

28 June 2014 to 02 June 2020. (Al Khobar-KSA)

QA/QC MANAGER

BI-10-00024: Pipelines Day lighting Phase III.

28 Jun 2014 to 09 Jan 2015

QA/QC MANAGER

BI-10-00791/3530: Tie-In Berri-280/OMPP-NA-2

10 Jan 2015 to 15 July 2015

QA/QC MANAGER

BI-10-00024: Pipelines Day lighting Phase III.

28 Aug 2015 to 30 Jul 017

QC MANAGER

BI-10-01904: Fadhili Downstream P/L Project

15 Aug 2017 to 15 Sept 2017

QC MANAGER

BI-10-01506: Khurais Crude / Majaliz-Abu Jifan

05 Oct 2017 to 05 Dec 2017

QA MANAGER

BI-10-01810: Master Gas System Phase II (Package-2) 06 Dec 2017 to 06 Jan 2018

QC MANAGER

29 Mar 2018 to 29 Apr 2018

BI-10-01904: Fadhili Downstream P/L Project

QC MANAGER

BI-10-01810: Master Gas System Phase II (Package-3). 24 April 2018 to 08 Jan 2020

QC MANAGER

Onshore Maintain Potential Project (Documentation & Close-out) 10 Jan 2020 to 02 Jun 2020

SUEDROHRBAU SAUDI ARABIA COMPANY.

09 April 2003 to 14 April 2014. (Al Khobar-KSA)

SAP # 700********

QC SUPERVISOR (MECH/WELDING)

BI-10-00611: Refined Product P/L (RTDB-2/DR-2)

24 Nov 2010 to 14 Apr 2014

QC INSPECTOR

BI-10-00295: SHY-1, Expansion Loops

31 July 2008 to 24 Nov 2010

QC INSPECTOR (MECH/WELDING)

BI-10-03451: Khurais Sea Water Injection & D: Head 14 Jan 2007 to 31 July 2008

QC INSPECTOR (WELDING)

BI-21-00002: Jubail Chevron Phillips (Sales Gas, Propane Supply to JCP

17 Apr 2006 to 14 Jan 2007

QC INSPECTOR

(MECH/WELDING)

BI-10-082**-****: Tie-In UTMN-1556, F/Ls To UTMN GOSP-9 26 Nov 2005 to 17 Apr 2006

QC INSPECTOR (WELDING)

BI-10-082**-****/4125/3066: Tie-In W/H & F/L To UTMN- 623/2109/2203

08 Oct 2005 to 26 Nov 2005

QC INSPECTOR (MECH &

WELDING)

BI-10-082**-****: Tie-In 20 HRDH oil F/Ls & 3 TR/Ls To HRDH Inc- III

14 Sep 2005 to 08 Oct 2005

QC INSPECTOR (MECH &

WELDING)

BI-10-03176/03177: HRD Al Crude Increment-III P/Ls 15 Aug 2004 to 14 Sep 2005

QC INSPECTOR (WELDING)

BI-8285/51250: South Haradh Khuff Gas Projects

09 Apr 2003 to 15 Aug 2004

ATLAS MECHANICAL & CIVIL CONTRACTING COMPANY.

26 March 2000 to 25 Nov 2002. (Manama-Bahrain)

QA/QC ENGINEER

Fabrication & Installation of 650 Tonne HR Double lever grabbing crane hopper for Rolls Royce-Bahrain

26 March 2000 to 25 Nov 2002)

GRE Pipeline for Oily Water Separator For BAPCO.

Fencing of Desalination Plant for Ministry of Water and Power- Bahrain

AL MUHADIB METAL INDUSTIRES.

25 May 1997 to 30 May 1999. (Riyadh-KSA)

QA/QC ENGINEER

Fabrication and Installation of Fire Rated Doors & Frame for King Khalid International Airport-Riyadh.

(25 May 1997 to 30 May 1999)

Fabrication and Installation of Fire Rated Doors & Frame for Ministry of defence-Riyadh.

DUTIES AND RESPONSIBILITIES

QA MANAGER

Develop and implement the quality plan and discipline wise ITP’s as per the international standards, SAEP SAES.

Review, coordinate and submit the contractors deliverables as detailed in Schedule Q. such as PQP, Audit schedule & reports, Non-conformance summary, Management review meeting & results, MQMR, Evidence of manufacturer prequalification, Inspection/Fabrication status reports, IAP, PIM, TWLA, IR, IDR, SPP and personnel qualification procedures, Construction inspection & test plan, Hydrostatic Tests Packages.

Review and update contractor monthly dashboard for client information. Conduct weekly meeting with the construction and quality personnel to discuss and resolve the site issues.

Develops and maintains Quality Policy, Processes, Procedures and related documents. Reviews Quality Manuals, documents, and implementation procedures to verify compliance with industry codes and standards, regulations and regulatory commitments.

Conduct interview for the quality personnel to ensure the compliance of Schedule Q requirements before submitting the CVs to the client approval.

Plans and executes required audit activities (schedules, plans, reports, finding resolutions, etc.).

Performs and adequately documents Internal Quality Audits of assigned office, projects and jobsites, and manages all related follow-up activities. Audits conducted to assure compliance with standards, contract requirements, and applicable codes, specifications and drawings, including but not limited to: Design, Engineering, Estimating, Procurement, Project Controls, Vendor/Subcontractor

Facilitates all internal and external Quality audits and briefs management with the results.

Effectively documents, follows-up and closes corrective actions - both internal and external. Analyzes findings/ issues/ non-conformances identified during audits to determine program quality and identify performance trends. Analysis includes all available oversight results, both internal and external, and trending data.

Reviews from a quality perspective (and approves if required) documents prepared by internal or external organizations such as quality manuals and procedures, technical deliverables, test plans and procedures, purchase orders, and subcontracts.

Collaborates with management for interface on Quality activities with internal or external organizations.

QC MANAGER

Responsible to initiate Project QA/QC Organization Chart and to maintain update with correspond to project site requirements.

Review and arrangement for submission of QCI personnel CV’s to contractor/clients interview and approval.

Conducting Internal Pre-inspection meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s and other issues as per Contractor and Client Inspection requirements.

Participate in conducting internal quality audit as per company Project Quality Management System and external quality audit from contractor and client project requirements.

Conducting internal weekly meeting with QCI’s and Construction Staff personnel for feedbacks, complaints and solutions.

Conducting weekly Tool Box meeting at project site to make awareness of Welding Control, such as the availability of applicable approved WPS. WPQT range & validity, Welding Electrodes storage preservation and controlling among assign welding foreman and welders.

Conducting weekly site Walkthrough Inspection together with contractor and client to oversee the violations regarding on quality issues and take steps to address the issue.

Maintaining and monitoring all issued Non-Conformance (NCR-Log) including internal and external audit findings and taking necessary steps in closing any open Non-Conformance on desired time and reported to the concerned.

Investigate and analyze the root causes of violation and take preventive measures in the same that it will not repeat in future.

Maintaining and monitoring of all involve equipment’s used in welding control and others that properly identified and calibrated as per procedure.

To monitor and look out welding repair rate percentage in weekly/monthly basis and take necessary steps in controlling high weld repair rate.

Attending daily/weekly quality meetings with clients.

Preparation and submission of Weekly/Monthly QC Reports to QA/QC Head Office and Client.

Monitoring and maintaining track record of completed pressure testing of test package of project.

All quality documents and final reinstated test packages to be hand over for final certification. QC SUPERVISOR (MECHANICAL/WELDING)

Updating of Weekly report, Quality documents, Calibration of Inspection, Measuring and Test equipment’s, Welder’s certification updating Conduction of Tool box meeting, Preparation of Hydrostatic Test packages.

Organizing Quality plans. Fellow up construction Phase Quality control activities, Pre- Commissioning Phase Activities. Material Identification and Traceability. Fellow up control of Non-Conformance, disposition of Non- Conformance materials..

Conducting Internal Pre-inspection meeting to involved personnel in different discipline to discuss Inspection Procedures ITP’s and other issues as per Contractor and Client Inspection requirements.

Supervise and review the collected Quality Records for proper tracking and compilation.

Maintenance of Construction Inspection and Test records and fellow up Punch Listing items Conducting internal weekly meeting with QCI’s and Construction Staff personnel for feedbacks, complaints and solutions.

Coordination and selection of NDT and interpretation personnel’s familiar with Radiographic examination, film interpretation technician.

To provide technical guidance for preparation of Welding Procedure Specification (WPS) for the project specific requirements

Conducting weekly Tool Box meeting at project site to make awareness of Welding Control, such as the availability of applicable approved WPS. WPQT range & validity, Welding Electrodes storage preservation and controlling among assign welding foreman and welders. QC INSPECTOR(MECHANICAL/WELDING)

Interpretation of the intent and ensuring the requirements of the codes, standards and specifications are met.

Ensuring that the procedures are available, approved and employed during welding activities.

Verifying the availability of welders JCC cards are valued and applicable as per the WPS requirements.

Verification of welding electrodes/consumables as per WPS.

Verification of dimensional, fit-up and weld preparations are in accordance with the specifications and IFC drawing.

Monitoring of pre-heat, inter-pass temperatures control and post weld heat treatment requirements

Final inspection of the completed weldment against the specification and drawings.

Preparation of inspection reports i.e. SAIC’s for the client signature.

Maintenance of records for package preparation.

Witness and inspection of fabrication and site activities to ensure that the project specification are built to the requirements.

Conduct daily inspection, monitoring and surveillance activities both fabrication and site which involves safety, piping activities, material and equipment preservation, proper. I certify that the foregoing statements and answers are true, accurate, and complete to the best of my knowledge

Mohamad Rehan Shakil Ahmed

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