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CURRICULUM VITAE

Name Kunjumon Thankachan

Date of birth 15 May 1968

Nationality Indian

Passport No. U0130375

Designation Piping Superintendent

Years of Experience 30 Years

Driving License Qatar & Indian

Email ad0u5y@r.postjobfree.com

Mobile +974-********

Qualifications / Training / Courses Attended:

Completed Pre Degree

Completed Diploma in Mechanical Engineering

Training programs or courses attended:

SAP Training - QSGTL

SAP Training - Dolphin Energy

TRA Training (Task Risk Assessment) - Dolphin Energy JSA Training - QSGTL

JSA Training – Qatar Gas

Defensive Driving Awareness Course – QISC for Dolphin Energy and QSGTL Technical Test Examiner Course - ECITB

TEC Skills Coach in Pipe Fitting - ECITB

TEC Skills Knowledge Course - ECITB

Technical Test Examiner in Pipe Fitting – ECITB

PTW Signatory Training – RAS Gas, Qatar Gas, Dolphin Energy, QVC, QP, Oxy-PS1, Arab D Gas (Qatar) Equate

(Kuwait) European Petrochemical Co (KSA)

AA/PA - QSGTL (Qatar)

Experience:

I am a highly experienced professional with 30 years of experience working in the Gulf and Middle East Oil & Gas Industry in various roles, including Piping Superintendent, Construction Superintendent, Fabrication/Production Superintendent, and Field Engineer. My expertise lies in Mechanical Maintenance, Mechanical Projects, and fabrication Shop in Piping, Vessel, and Steel Structure for Fabrication, Installation, Pre-Commissioning, and Commissioning activities.

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Key Skills:

Safety and Quality systems in the Oil & Gas Industry

Familiarity with Permit to Work system

Proficient in international codes/standards and engineering drawings (Isometric, GA, P&ID)

Experience with Prima Vera P6 construction planning and scheduling programs

Knowledge of Preventative maintenance planning routines

Computer literate (MS Office), AutoCAD, and SAP data inputting

Fabrication, installation, and testing of high-pressure piping of solid inconel, alloy 625 CRA clad pipeline, Duplex, Super Duplex, SMO, Hastily, Titanium,carbon steel, stainless steel, CUNI, GRE, etc. materials.

Fabrication of Pressure Vessels and Structures.

Employment Details:

Company : QCON

Duration : Sep 2021 to June 2022.

Designation : Fabrication Superintendent

Duties and Responsibilities:

Responsible for the Safe and timely execution of Fabrication and assembly of Steel Structures and Piping for QP and trunk lines steel structure & Piping for Qatar Gas, offshore and pipe line Project.

Responsible as Authorized Issuing Authority of work permit in Qatar Marine Fabrication Yard.

Review and approve MS, JHA and supporting document.

Coordination for the SIMOPs (Simultaneous Operations)

Conversant with industrial Safety rules and regulations, Work permits procedures and took a lead role & initiative in implementing at fabrication shop and site.

Write project progress records and reports to Management.

Evaluate all construction drawings and ensure accuracy in implementation of same and maintain an effective construction schedule for both engineering and construction department.

Liaise with Client representatives to resolve any problem encountered while work in progress, viz. Non- conformance, interfaces, modifications etc.

Present in the workshop or on site to oversee all the fabrication/construction process.

Supervise and coordinate activities of assigned skilled workers.

Study schedules and estimate worker-hour requirements for the completion of job.

Establish and adjust work sequences to meet construction schedules, using knowledge of capacities of equipment and assigned personnel.

Maintain time records and coordinate schedules.

Interpret company policies to workers and enforce safety regulations.

Ensure high customer satisfaction ratings, maintain production goals and reduce inventory carrying costs.

Oversee utilization of staff resources and migrate workers to key areas to optimize production.

Write project progress records and reports to Management.

Design training programs for new employees and ongoing projects to improve effectiveness of existing staff.

Company : Rigzone General contracting LLC

Duration : July 2020 to June 2021

Designation : Piping Superintendent

Duties and Responsibilities:

Oversaw piping activities and ensured compliance with project requirements.

Coordinated with subcontractors, suppliers, and stakeholders to ensure timely delivery of materials.

Supervised construction activities and maintained compliance with design and budget.

Prepared construction schedules and estimated worker-hour requirements.

Interpreted company policies to workers and enforced safety regulations.

Maintained time records and coordinated schedules.

Liaised with clients for effective communication and problem resolution. 3

Company : HBK Steel Fabrication

Duration : July 2018 to June 2020.

Designation : Production /Fabrication Superintendent Duties and Responsibilities:

Manage and supervise yard production engineering activities and fabrication methods according to contract requirements and projects objectives. Ensure time, cost, quality, safety and environmental protection objectives are met through the coordination of the projects engineering and methods team and involved centers. Provide methodologies and tools, manage the availability of qualified personnel, their training and development. Promote an active interaction with project team key functions

Review and approve JHA and Coordinate with Simultaneous Operations

Evaluate all construction drawings and ensure accuracy in implementation of same and maintain an effective construction schedule for both engineering and construction department.

Attend and represent organization on various onsite meetings and maintain documentation for all construction schedules and maintain logs of all processes.

Supervise all construction activities and ensure compliance to all design and budget and develop and maintain effective relationships with all subcontractors and suppliers.

Supervise and coordinate activities of the work crew engaged in the fabrication and installation of steel structures, tubular structures, and sheet metal products and equipment...

Present in the workshop or on site to oversee all the fabrication/construction process.

Supervise and coordinate activities of assigned skilled workers.

Study schedules and estimate worker-hour requirements for the completion of job.

Establish and adjust work sequences to meet construction schedules, using knowledge of capacities of equipment and assigned personnel.

Analyze and resolve work problems

Maintain time records and coordinate schedules.

Interpret company policies to workers and enforce safety regulations.

Coordinate with vendors, suppliers and contractors to ensure delivery of key materials.

Ensure high customer satisfaction ratings, maintain production goals and reduce inventory carrying costs.

Oversee utilization of staff resources and migrate workers to key areas to optimize production.

Install and direct installation of assemblies in workshop or on work-site.

Write project progress records and reports to Management.

Strong understanding of ISO 9001, 14001 & 18001 requirements and certifications Company : Madina Group (based at Qatar Petroleum Refinery) Duration : January 2018 to March 2018.

Designation : Workshop Engineer.

Duties and Responsibilities:

Responsible to the Workshop Engineer for the Safe and timely execution of Fabrication & installation of Piping & Pipe support for Refinery Shut down.

Coordinate and manage daily operational objectives, timelines, and goals.

Oversees the daily construction activities at the job site, including scheduling of work, delivery of equipment, scheduling and delivery of materials, and progress of the project.

Resolves contract disputes and arranges any necessary order changes.

Coordinate with QC for NDT requirements.

Preparation of Punch list

Witness for Hydrotest

Sets day-to-day direction for employees to support the schedule and budget

Report progress to client Management.

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Company : Madina Group (based at Shell Pearl Qatar) Duration : Nov. 2016 to January 2018.

Designation : Mechanical Field Engineer.

Duties and Responsibilities:

Responsible to the Maintenance Engineer for the Safe and timely execution of Preventative and Corrective Maintenance activities.

Focal point for client Operations and Safety staff. Liaison with company support staff planner’s schedulers, work pack preparation, stores/logistics, admin and support staff.

Method statement and JSA (Job Safety Analysis) to combine with other documents for preparation of work pack and get approval from client.

Instructing and supporting maintenance supervisors and technicians and ensuring compliance to a world class safe system of working.

Co-ordination with maintenance planners to schedule work based on resource availability.

Attending daily planning meetings /2week look ahead/90days look ahead to discuss and confirm the final schedule for work and discuss with planners regarding the outage plan as appropriate.

Supervises the activities of assigned technicians in maintenance unit according to company maintenance procedures / schedule and ensuring that work objectives and programs are implemented safely and on schedule.

.Co-ordinate with other contractors to find the requirement of Jobs (Scaffolding, Insulation, Painting, refractory, etc.)

After completion of Job, work order to be closed with actual man hours (MCMP-Mechanical Completion) in SAP with history.

Company : Madina Group (based at Shell Pearl Qatar) Duration : Oct 2014 to September 2016

Designation : Construction Superintendent.

Duties and Responsibilities:

Responsible to the Construction Superintendent for the Safe and timely execution for the Installation of Piping and Pipe Support for Shell FGP/UTL GRVE Improvement Project.

To assist the Construction Manager in the execution of his duties, ensuring production requirements are progressed in accordance with agreed programme.

Manage a team of field engineers and Supervisors for smooth execution of project.

Coordinate with field engineers to prepare Method statement and JSA (Job Safety Analysis) for preparation of work pack.

Participate in Permit / Safety Audits, accidents / incidents investigation, violation meetings including review of contractor’s record-keeping practices / procedures

Ensuring compliance to agreed project Quality Plans and Procedures for all activities at site.

Liaison with all Project Management, engineering and Supervisory Personnel.

Liaison with Sub Contractors for smooth execution of the job.

To manage all labour on the project.

Administration and progress control of all sub-contractors.

Ensuring adequate and suitably trained personnel are available on the project for all production disciplines.

Liaising with Client’s representatives on all project matters.

Coordinate with Operation team for Commissioning.

Responsible to adhere and follow the implemented Quality, Health, Safety and Environmental policy, objectives and procedures.

Responsible to have reasonable care towards the environment and contribute in energy saving and waste reduction.

Responsible for the allocation sheets being correctly completed. Subcontractors used to date:

- Plasticon – Fit up and welding of GRVE Pipes.

- Cofely Mannai - Civil

- QIS – NDT

- CAPE – Scaffolding & Cold Insulation

Company : Madina Group (based at Dolphin Energy – Qatar) Duration : June 2011 to Oct 2014

Designation : Field Engineer

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Duties and Responsibilities:

Ensure that Company HSE&Q policies and procedures are adhered to in all phases of the work, reports violations to management

Participate in HSE related activities such as Tool Box Meetings, Site HSE walks / inspections

Participate in review and approval of RA / Construction Method Statement submittals.

To Apply for PTW

Provide experienced input into the Piping part of the schedule to ensure a realistic schedule is produced

Monitor all Piping and Structural construction activities, from pre-fabrication through out to field installation, line walk down, testing, reinstatement activities and ensure all activities are executed in accordance with the appropriate standards, procedures and the schedule

Reviewing Steel Erection drawings.

Along with the QC group, monitor the performance of the EPC Contractor on Structural & Piping fabrication, fit-up, dimensional checks and control, component erection and trial fits.

Participate and support QC with relation to witness and Hold point inspections in accordance with the approved Inspection & Test Plans

Provide input to site team to avoid/resolve technical problems.

Identify areas of improvement in the company and assist in creating and implementing solutions

Work with all personnel inside and outside company to satisfy clients and achieve project goals

Contact and Co-ordinate with Sub-contractors to complete IWL’s (Inspection Work Lists)

Prepare and issue daily progress reports, including highlighting any concerns Subcontractors used to date:

- QIS – PWHT

- Cooperheat – Radiography, Thickness checks, DPT, Hardness Checks

- Future Pipe Industries (FPI) – GRP pipework repairs and small projects

- Bereau Veritas – Lifting Equipment Inspections

- RGB – Bolt Tensioning and Flange Face repairs

- Apollo – Techno-wrapping of pipework

- Kaefer – Scaffolding & Cold Insulation

- CAPE – Internal Coating of Vessels

- Furmanite & ANNABEEB – Leak Repairs (Furmanite clamps etc) Company : Madina Group W.L.L. - Qatar

Duration : September 2006 to June 2011

Designation : Fabrication Shop Sr. Supervisor

Duties and Responsibilities:

Manage and supervise yard production engineering activities and fabrication methods according to contract requirements and projects objectives. Ensure time, cost, quality, safety and environmental protection objectives are met through the coordination of the projects engineering and methods team and involved centers. Provide methodologies and tools, manage the availability of qualified personnel, their training and development. Promote an active interaction with project team key functions

To submit PTW application and receive PTW for site activities (Ras Gas, Qatar Gas, Dolphin energy, QSGTL, Arab D Gas, QVC, NGL 3 and NGL 4)

Prepare weld map isometrics and position of FW, FFW’s to minimize works at site

Participate in HSE related activities such as Tool Box Meetings, Site HSE walks / inspections.

Supervision for the fabrication of tubular and heavy steel structures.

Supervision for the fabrication and site installation of Piping and Pipe Supports.

Involves in Project construction completion check and walkthrough, pre-commissioning, commissioning, PSSR, start-up activities, Site acceptance tests, and Performance tests as directed by Lead / Senior Commissioning Engineer and advice from respective discipline Engineer to achieve project scope and Operations Readiness objective.

Checking civil foundations elevation before steel (columns / frames Erection).

Supervising ground assembly for main columns with beams to compose frames can be lifted and erected one time

Supervising alignment and bolt tightening for main members of the structure on the main Aligns and Axis before offering for inspection.

Supervision of exotic fabrication and welding at shop (SS, Duplex, Super Duplex, SMO, Cu Ni, Inconel, Hastily, Titanium etc.)

Coordination with 3rd party inspectors

Final walk down with client for system completion

Supervision for Hydro testing and Pneumatic testing. 6

Coordination with NDT & PWHT teams and associated activities

Prepare and issue daily progress reports, including highlighting any concerns. Company : Ramsis Engineering

Duration : December 2003 to August 2006

Designation : Fabrication Sr. Supervisor

Duties and Responsibilities:

Responsible for supervision of fabrication and manufacturing of Pressure Vessels, columns, Piping and steel structures.

Receiving the approved drawing for fabrication.

Preparing the fabrication schedule according to priority.

Preparing the material request according to the requirement of spool

Visual inspection and receiving the materials from store.

Participate in HSE related activities such as Tool Box Meetings, Site HSE walks / inspections

Ensure that fabrication cycle is carried out with full respect of group and project specific quality and HSE procedures

Liaison with client’s engineers on project specific requirements

Arrange and supervise internal vessel coating specialists

Prepare and issue daily progress reports, including highlighting any concerns. Company : Saibos (UCIFZCO), Dubai & Nigeria Offshore. Duration : October 2002 to July 2003

Designation : Q.C. Engineer

Duties and Responsibilities:

Responsible for review hydro test pack as per engineering and quality requirement, witness for hydro test and reinstatement, co-ordinate with client and third-party inspector for final inspection and acceptance, review and certify end of fabrication dossiers, preparation of punch list, preparation of NDT drawing, visual inspection of welding witness for procedure qualification, witness for welder qualification, and NDT co-ordination.

Company : MECON (Now known as QCON) – Doha, Qatar

Duration : September 1997 to July 2002

Designation : Piping Supervisor.

Various locations throughout the four years:

Location 1. Mannai Marine Yard – Mesaid – Onshore & Offshore Location 2. Dukhan DCFUP-4 Facilities upgrade

Location 3. Qatar Gas –Shutdown (PTW holder)

Location 4. Dukhan DCFUP-6 Facilities upgrade

Location 5 Dukhan Arab D expansion

Location 6 PS1 Water injection Project

Supervise the fabrication of Steel Structures, jacket, piles, bridges and boat landings

Supervise the fabrication, welding and installation of pipework and supports including GRE/GRP during construction, Hook-up and tie-ins executed

Supervision of shutdown activities, installation of Steel Structures.

Checking civil foundations elevation before steel (columns / frames Erection).

Supervising ground assembly for main columns with beams to compose frames can be lifted and erected one time.

Supervising erection of main steel girders and bracings between frames (with consideration of erection sequence).

Supervising alignment and bolt tightening for main members of the structure on the main Aligns and Axis before offering for inspection.

Supervising erection of Dressing (erection of small beams, bracings, angles, C-Channels and other medium & light steel items).

Supervising balance bolt tightening and offering for final inspection. 7

Supervising Erection steel handrails and gratings.

Through all previous steel erection steps, solution for many technical problems in erection due to material defects or wrong design to be set by my or client proposals through RFIs (Request for Information).

Supervision for Hydrotest and Pneumatic test.

Supervision for Pre commissioning and commissioning activities.

Monitoring and supervisory hot-tapping and bolt bolting, removal and installation of internals from columns, Blinding & deblinding during shut-down

Assist with preparation of test pack, as built and material reconciliation

Final walk down with client for system completion

Participate in HSE related activities such as Tool Box Meetings, Site HSE walks / inspections

Implement and encourage participation of all Company HSE initiative schemes

Prepare shop and field material preparation requisitions

Issue daily progress reports to engineers

Company : Poong Lim ind. Co. Ltd. - Kuwait

Duration : May 1996 to July 1997

Designation : Piping Supervisor

Duties and Responsibilities:

Responsible for the supervision of Installation of carbon steel and stainless-steel pipes during the construction of Equate.

Participate in HSE related activities such as Tool Box Meetings, Site HSE walks / inspections.

Supervision for Hydro testing and restoration

Supervision for Pre commissioning activities.

Coordination with 3rd party inspectors

Coordination with NDT & PWHT teams and associated activities

Prepare and issue daily progress reports, including highlighting any concerns Company : European Petrochemical Co. – Jubail, KSA Duration : December 1995 to March 1996

Designation : Piping Supervisor

Duties and Responsibilities:

Responsible for the Installation of carbon steel and stainless-steel pipes during MTBE Shutdown.

Monitoring and supervisory hot-tapping and bolt bolting, removal and installation of internals from columns, Blinding & deblinding during shut-down

Company : Belleli Saudi Heavy Ind. Ltd. Jubail, KSA Duration : September 1994 to November 1995

Designation : Piping Draughtsman

Duties and Responsibilities:

Preparation Isometric drawing from GA.

Preparation of as built drawing.

Preparation of material take off.

DECLARATION

I, Kunjumon, hereby declare that the information furnished above is true, complete and correct to the best of my knowledge and belief.

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