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Piping Engineer Design

Location:
Hyderabad, Telangana, India
Posted:
November 01, 2023

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Resume:

Syed Imran Hussain

PDO Approved Piping Engineer (ONE3/C31-1620/035).

Email: ad0rrm@r.postjobfree.com

Contact No.: +91-995*******

Summary:

Experienced Piping design Engineer in Layout & Material well versed in upstream/Onshore oil and gas industry in Front End and Detailed Engineering over 14+ years of experience in Shell partnered contracting company.

Primary role being to engineer detailed piping designs for onshore Upstream and Downstream refinery, offshore topside piping, petrochemical units, in FEED/DD using 3D or 2D platform. AREA OF EXPERTISE:

Piping design and layout, design review of 3D model and 2D piping and equipment layout, MTO and Isometrics.

Procurement activities of all piping items including valves, vendor’s finalization, Vendor drawing review and co-ordination with vendor until deliver at site.

Strong leadership skills, Manpower planning and man hour estimate.

Pipe thickness calculation (Internal & External), Reinforcement pad Hydrotest calculation as per ASME.

Preparation of piping material & valve specifications and Performing TBE. Software ability: AUTOCAD, NAVIS WORK, SP3D, PDS.

Active member in reviews like Design Review, HAZOP, HAZID, SIMOPS, 3D Model Review. Familiar with Design Codes like ASME, API 6A, ISO, ASTM, Shell DEP & SP’s, Saudi Aramco, and Petrobras standards.

Approvals/Certifications:

Approved Piping Engineer for DPC (Daleel Petroleum Company).

Certified in AIPSM Trainings on Design Safety Barriers, Process Engineering Safety by PDO Oman.

Certified in H2S and SO2 Safety Orientation.

Certified in Process Piping Design as per ASME B31.3.

Charted Engineer (India), Enrolled for I Eng. (U.K) Application ID: 261168.

Certified Scrum Master.

Education:

Tertiary:

Muffkham Jah College of Engineering & Technology, Banjara Hills Hyderabad, India. Bachelor of Engineering in Mechanical May 2005 - May 2009. Secondary:

Narayana Jr. College, S.R Nagar, Hyderabad, India March 2005. High School Curriculum

Kendriya Vidyalaya AFS Begumpet, Hyderabad, India June 2003. Technical Skills:

Preparation of Piping documents Piping Design Basis, Piping material specification & Valve material specification for various materials CS, SS 304/316, DSS S31803 and Inconel 625 /825.

Preparation of Purchase requisition (PR) and review of vendor’s GA drawings and documents, vendor’s QA/QC document and inspection test plan (ITP) and quality plan for manual valves (Ball, GCC, Butterfly, Plug), SP items, strainers, ESD valves, Choke Valves and for piping bulk/ early procurement MTO’s.

Preparation of Datasheets for piping specialty items like Non-Slam Check valves, Steam Traps, Diffuser, DBB Valves, chemical injection quills with atomizer, TW.

Preparation coating specification (TK-216, TK-236) with thru-kote sleeves installations.

Preparation of Cladding /Weld over lay Specification for piping and fittings.

Get involved in supply chain issues for making the Long Lead item to be intact with project schedule.

Ensuring project is conducted as per contract terms, raising MOC in case of specification deviation or added scope.

Coordination with inter disciplines about piping related concerns.

Review of all piping related vendor given drawings & documents, provide the review code for same as applicable till achieving CODE-A.

Calculating pipe wall thickness as per ASME B31.3 for internal pressure and High- pressure piping.

Pipe thickness calculation due to Internal & External Pressure, Branch Reinforcement Pad calculation, bolt length calculation etc.

Wake Frequency Calculation checking as per ASME PTC 19.3.

Preparation of piping studies for various upstream equipment’s such as Bulk/Test separator, well head piping, RMS stations/MSV, IA and CI Skids.

Attend project meetings for proper work execution, guidelines, and model reviews.

Responsible for closing out of 30%, 60% and 90% Model review comments. Tender & Bidding Activities:

Understanding Scope of work from Tender documents.

Preparation of BOQ, Piping components specification /datasheet and work closely with tender team for clear requirement and floating cost estimations.

Technical query to client during bidding and post bid technical clarification for tendering EPC projects.

Professional Experience:

1. Presently working with Worley Hyderabad from Sep 2022 till date. Projects Involved:

A. Current Project: BUZIOS FIELD AREA DEVELOPMENT Offshore facility. (Sept 2023 to till date).

Scope of project: Work requisition specifies to perform detailed design engineering services, engineering follow-on and procurement support for P82 FPSO Topside project. Roles Responsibilities:

Preparation of Piping material specification & Valve material specification for various material type CS+Inc, DSS, SDSS and Inconel 625 /825 for 10K rated valves.

Preparation of Purchase requisition (PR) and review of vendor’s GA drawings and documents, vendor’s QA/QC document and inspection test plan (ITP) and quality plan for manual valves, SP items, and for piping bulk/ early procurement MTO’s. B. Project: Dew Point Control Facilities - Shaybah NGL for Onshore facility. (Sept 2022-Aug- 2023)

Scope of project: The project scope is to provide new dew point control facilities as permanent solution to ensure stable operation and avoid foaming incidents at Shaybah NGL plant and eliminate heavy hydrocarbons in the feed gas to AGRU 1&2. Roles Responsibilities:

Preparation of Piping documents Piping Design Basis, Piping material specification & Valve material specification for various materials CS, SS 304/316, GRE Piping based on the CMP report.

Review of CMP report and generate the piping classes by considering the Line list requirement.

Generate the Valve Datasheets, Insulation specification, Painting and coating schedule.

Calculating pipe wall thickness as per ASME B31.3 for internal pressure and External Pressure piping for Full vacuum condition piping system.

Carried Branch Reinforcement Pad calculation for Lateral TEE requirement, bolt length calculation etc.

Wake Frequency Calculation validation as per ASME PTC 19.3.

Preparation of Datasheets for piping specialty items like Non-Slam Check valves, Steam Traps, Diffuser, DBB Valves, chemical injection quills with atomizer, TW.

Review of all piping related vendor submitted drawings & documents, provide the review code for same as applicable till achieving CODE-C1

Preparation of Purchase requisition (PR) and review of vendor’s GA drawings and documents, vendor’s QA/QC document and inspection test plan (ITP) and quality plan for manual valves, SP items, strainers, and for piping bulk MTO’s.

Get involved in supply chain issues for making the Long Lead item to be intact with project schedule.

Raising CVN in case of specification deviation or additional scope.

Coordination with inter disciplines regarding piping related concerns.

Attend project meetings for proper work execution, guidelines, and model reviews and Responsible for closing out of 30%, 60% and 90% Model review comments. 2. Worked with Galfar Engineering muscat from May 2013 to sept -2022. Projects Involved:

A. Project: Hydrocarbon Wells Project (ESP/ Gas Lift). Scope of project:

12” Hook-up for two new ESP wells with vent and drain system. (Hook-up material LTCS

+ Inconel /Incoly cladding) Tie-in to MSV stations for well utilities lines. Project: New RMS & test separator facility at musallim project. Scope of project:

A New RMS containing the following key items of requirement. i. 24-Slot conventional Production and Test headers of CS+ DSS material cladding with manual valves.

ii. 11-Slot water injection manifold with fracture control sets. iii. An off-plot relief maintenance pit.

iv. 1 x three phase Test separator along with its piping. B. Projects: Wellhead Platforms and Tie-In Platforms for Rich Gas Production, Lean Gas Injection and Submarine Pipelines, Cables, and Umbilical’s in Marjan field development offshore gas facilities.

C. Project: New off-loading facility at SM-43 – DALEEL PETROLEUM, OMAN. Scope of project:

This project consists of Design, Procurement, Construction & Commissioning of offloading pumps, shipping pumps, tanks, associated electrical, instrumentation and civil works. D. Project: Upper Shuaiba Standard Hook-up kit development of ESP, free-flowing & Injection wells for PDO off-plot SC.

Development of standard kit for ESP Lift and free flowing well hook-up & flow line of crude oil production wells.

Development of standard kit for Hybrid ESP-Free flow well in-sighting the free flow gas well depletion.

E. Project: Habur Province Oil Well Hook-up & Flowline Design Project, Petroleum Development Oman

Design & detailing of high H2S content oil production well, flowline & facility and adequacy check of an existing inlet separator and blowdown network with the proposed scope. F. Project: Ghaba North Province – Dual ESP Oil Well Hook-up & Flowline Design Project Design & detailing of Dual ESP Oil producer wells with single hook-up & flowline and facility tie-ins and adequacy check of Manifold station & Separator was performed. G. Project: EPC for Aviation Fuel System for new Fahud Airport Project, Oman. H. Project: Standardization of kits for north Oman ODC CONTRACT Scope: - Preparation of standard kits with associated control for several types of well like Gas lifted, ESP lifted, Free Flowing, Gas injection, steam injection, high pressure gas wells, water supply, water injection well and water disposal wells. I. Project: EPC works for 25 No’s industrial building– DUQM REFINERY PROJECT. Scope- This project consists of Design, Procurement, and construction of 25 No’s building including Fire Fighting, Utility services, Plumbing and civil works. 3. Worked with InfoTech Enterprises (CYIENT) Ltd. Hyderabad from 2010 – 2012. Scope: Design includes replacing existing pipe routing from storage tank to shipping pumps till Bulk line launcher area.

Duties Include:

Preparation of piping GAD from P&ID Equipment & specification.

Model Review and updating of 3D models.

Preparation of Equipment layout from P&ID, Vendor data.

Preparation of piping isometric spool drawing & MTO.

Wall thickness Calculation of piping as per ASME codes.

Extraction of WBS isometrics for IFC.

Checking of Isometrics as per P&ID & PMS.

4. Worked with ACMI industries Ltd. Hyderabad from 05/2009 – 05/2010. Scope: Design work includes manufacturing of flanges and special items by use of casting process.

Duties Include:

Checking of the general arrangement drawings.

Preparation & Compilation of Material Take off.

Preparing of pipe routing, supporting and civil structure by using AutoCAD.

Preparing preliminary BOQ.

Development of special casting products (flanges) from raw material till the final finished product.

PERSONAL DETAILS:

Date of Birth: 08/08/1988

Nationality: Indian

Marital Status: Married

Notice Period: 3 Months Present

location: Hyderabad, India

Passport No.: M9211137 Valid until 25/11/2025.

Driving License: Oman and India.



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