Jack Robbins 713-***-**** (C)
ad0o9m@r.postjobfree.com
Houston TX 77064
https://www.linkedin.com/in/jack-robbins-202ba015/
SUMMARY
Mechanical Engineer with over 25 years of design, hands-on, management, and facility construction and management experience in the Oil & Gas industry. Expertise working with downhole completions tools including valves/flow control equipment as well as downhole testing and subsea equipment. Proven engineering success in all phases including new product development, sustaining, manufacturing support, manufacturing engineering, and field support.
PROFESSIONAL EXPERIENCE
CNPC USA, Houston, TX 2015-Oct 2023
Facility/Operations Manager, Technology and Innovation Center March 2022-Oct 2023
Managed 35,000 square foot technology center supporting Completions, Drilling, Measurements, Materials, and Fluids research teams. Managed 2 person QC team. Assumed additional responsibilities due to reorganization.
Managed construction of drilling materials lab
Participated in team that got vertical turret lathe (VTL) operational
Reviewed designs and drawings as manufacturing engineer
Implemented bulk nitrogen program to reduce nitrogen cost, increase efficiency, and lower HSE risks
Managed HSE and security for facility
Facility Manager, Technology and Innovation Center June 2016 – March 2022
Managed 35,000 square foot technology center supporting Completions, Drilling, Measurements, Materials, and Fluids research teams.
Managed construction of office space, warehouse, and fluids lab for newly occupied facility
Managed equipment relocation from previous facility to new facility
Led shutdown of previous facility
Managed security for facility
Managed shipping and receiving
Managed approximately $5M of sellable inventory
Implemented innovative method for locating consumable inventory
Managed safety stock program
Performed 100% inventory cycle count annually
Created work orders for equipment assembled for in-house testing, external testing, or shipment
Managed industrial gases including nitrogen, helium, argon, zero air, and SF6
Managed waste disposal and recycling
Led construction of HPHT lab
Managed HPHT lab including calibration, equipment maintenance, and data acquisition (DAQ)
Managed preventive maintenance (PM) programs for warehouse equipment and industrial HVAC units including single pass
Interfaced with suppliers regularly
Purchased capital equipment, construction and repair services, and warehouse equipment
Managed various construction trades including electrical, plumbing, HVAC, and general labor
Facility/Mechanical Testing Manager, Skyline Facility May 2015 – June 2016
Managed newly occupied 3000 square foot facility supporting Completions and Measurements teams. Newly created position. Supervised 3 technicians.
Managed approximately $400K construction project to develop pressure and temperature capability in new facility
Achieved in-house testing capability resulting in over $2M savings previously paid to third parties
Developed inventory management program
Gained expertise in Oracle NetSuite
Managed all facility operations including shipping and receiving, assembly, and testing
Participated in search for larger facility and lease negotiations
Managed both Skyline and Technology and Innovation center until October 2017 when Skyline lease ended and move to new facility was complete
Manufacturing/Sustaining Manager, February 2015 – May 2015
Hired into new position. Managed 3 person Supply Chain team and 2 engineers.
Wrote manufacturing plans for high volume manufacturing
Reviewed designs and made recommendations for suitability to transfer from NPD to Sustaining
Interfaced and negotiated with suppliers regularly
Made recommendations for new Skyline facility
Reassigned to facility role based on background and financial justification for implementing in-house pressure testing
Schlumberger, Rosharon, TX 2004-2014
Project Engineering Lead, SubSea PSE (Project Specific Equipment Group) 2014
Led 4 person design team for major SubSea project with accelerated delivery. Moved into technical lead role due to added projects and need for senior level technical contributors.
Led design effort of the first THOJ (Tubing Hanger Orientation Joint) for making up the Landing Strings to the Tubing Hanger Running Tool while maintaining specific rotational alignment.
Led design effort for other Project Specific Equipment including Latch Mandrels, Ported Slick Joints, Spanner Joints, and Quick Unions
Led design effort for new standard assets including Ball Valve, Flapper Valve, Helical Latch, and Retainer Valve in order to accommodate additional porting required for project and for use with vertical tree
Delivered technical presentations to clients and Tubing Hanger manufacturer on numerous occasions at SLB and client facilities as well as 3rd party facility
Produced stack up drawings to ensure correct space out of PSE
Provided technical support for procurement of new PSE and standard assets including review of material certifications and specifications and disposition of nonconformances
Designed new test fixtures
Developed API PSL-3G gas testing procedures and performed testing
Produced calculation packages per ISO 13628-7 and API standards for DNV review
Led calculation and design review meetings with DNV.
Generated assembly and component drawings in PRO-E Creo-2
Implemented design for manufacturability improvements
Initiated and reviewed ECO’s and associated drawing/document changes via PDMS
Senior Project Manager, DHT New Product Development Group 2012-2014
Managed 7 person HPHT-IRDV and Large Bore Project New Product Development Engineering teams in the DHT (Downhole Testing) Engineering group. Promoted into this role from previous role.
Directed design, procurement, and testing of next generation IRDV’s (Intelligent Remote Dual Valve) which utilized built in batteries and electronics
Managed project scheduling and delivery of two Segment level key projects
Conducted FMEA’s and failure analyses
Corrected latent design issues to move project into qualification and field test state
Led field testing of first HPHT IRDV
Delivered Large Bore System Tools ahead of schedule
Sustaining Manager, Isolation Valves 2012
Managed 10 person Isolation Valve Sustaining Engineering team. Assumed additional field support responsibility. Sustaining Manager role was larger than in previous years due to substantial growth of the product line
Managed all aspects of Sustaining Engineering for Isolation Valves product line including assistance with new product development, manufacturing support, and field support
Improved service quality track record from worst to one of the best in the Segment.
Corrected design related factory acceptance test failures, resulting in reduced test failures and 100% on time delivery for several quarters
Manufacturing and Sustaining Manager, Isolation Valves 2008-2011
Managed 12 person team of Manufacturing and Sustaining Engineers and provided manufacturing support of Isolation Valves. Assumed additional responsibility of managing the Manufacturing Engineering group.
Represented manufacturing and provided manufacturing review of new designs
Reviewed all factory acceptance test failures and proposed and implemented solutions
Led Lean and Six Sigma projects resulting in reduced lead times, scrap, and rework costs
Reviewed designs per new ISO standards for Barrier Valves
Center Sustaining Manager 2008
Managed 8 member Sustaining Engineering team responsible for manufacturing support of Isolation Valves and Safety Valves. Promoted into role and assumed additional responsibility for managing Sustaining activities for 2 product lines.
Team Leader, Isolation Valves Sustaining Engineering 2007
Managed 6 person team responsible for manufacturing support and field support of Isolation Valves. Promoted into role which was a newly created position due to product line growth.
Design Engineer, Isolation Valve Rapid Response Engineering 2004-2007
Responsible for customized designs and redesign of Isolation Valve product line
Redesigned two sizes of Isolation Valve for improved manufacturability and reliability
Performed qualification testing of new designs
Investigated service quality incidents and wrote investigation reports
Validated shifting force calculation methodologies and introduced shifting force acceptance criteria
BJ Services, Houston, TX 1999-2004
Design Engineer
Provided design and sustaining efforts for downhole tools, particularly surface controlled flow control devices such as hydraulic sliding sleeves used in Smart Systems.
Designed Completions equipment including Hydraulic Sliding Sleeves, Multi-Position Choke Type Sliding Sleeves, Closing Sleeves, Disappearing Check Valves, HPR-ISO Systems, Pressure Actuated Valves, Flapper Valves, Hydraulic Control Systems, and Multi-Zone Single Trip System
Led procurement, assembly, and testing of Hydraulic Sliding Sleeves and Smart Systems
Performed Sustaining Engineering for Packers and related accessories and gravel pack equipment
Performed 100% of hands-on assembly and testing of Hydraulic Sleeves and HPR-ISO systems.
Tube-Alloy, Houston, TX 1997-1999
Design Engineer
Provided designing and sustaining efforts of flow control products such as RIV Sliding Sleeves and Landing Nipples and related downhole tools. Have a working knowledge of API 14L where it pertains to testing and rating of these products.
Developed conceptual design layouts for new products
Designed accessory equipment, including wireline and coil tubing shifting tools
Provided manufacturing support for RIV components and premium threading
Custom Rubber Products, Houston, TX 1993-1997
Plant Engineer/Quality Assurance Coordinator
Performed Engineering design, sustaining, and testing of RIV Sliding Sleeves and Landing Nipples as well as supported premium threading manufacturing.
Designed new tooling for rubber molding
Oversaw compound testing
Built and maintained tool calibration program for the entire facility
Wrote Quality Manual and Operations Procedures
Led and implemented Quality program and achieved ISO 9002 certification
EDUCATION / TRAINING
Bachelor of Science, Mechanical Engineering
Baton Rouge, Louisiana
Project Manager Certification
Pasadena, California
ADDITIONAL INFORMATION
US Patent: 7,490, 669 B2 – Multi Zone, Single Trip Well Completion System and Method of Use
Proficient in PRO-E CREO-2, AutoCAD, MATHCAD, Microsoft Project, and Microsoft Office