CURRICULUM VITAE

Er. Munna Khan

M.Tech: - Foundry & Forge Technology (National Institute of Foundry & Forge Technology) Email-munna ad0855@r.postjobfree.com

Mob No - +917*********, +276********, +966*********-** years 1 month’ Experience in manufacturing product development quality and inspection system of automobile Engineering, Axle Parts, Differential Parts, Engine Parts, Pump Parts, Earth mover/loco/Machine Parts, Transmission Parts, valves manufacturing (Gate valves, Globe Valves, Swing check Valves, Strainers etc.), Railways wagon components (Side Frame, Bolster, Coupler, Yoke, Knuckle, CPT, & Wedge ETC.) And Manhole Cover, Hand Hole, Grating and Gulley.

Materials Grade: - ASTM A216 (WCB, WCA, WC, ASTM A352 (LCA, LCC, LCB), ASTM A351(CF3, CF3M, CF3A, CF8, CF8M, CF8A, GX40CrNiSi2520, HK30, HK40, SS304, SS316). DIN 1691: - GG10, GG15, GG20, GG25, GG30, GG35 & GG40. ASTM A48: - 150, 200, 250, 300, 350 & 400.

EN 1561: - EN-GJL-100, EN-GJL-150, EN-GJL-200, EN-GJL-250, EN-GJL-300 & 350. JIS G5502: - FCD400, FCD450, FCD500, FCD600, FCD700 & FCD800 ASTM A536: - 60-42-10/65-45-12, 70-50-05, 80-60-03/80-55-06,100-70-03, 120-90-02. IS 1865: - SG370/17, SG400/12, SG500/7, SG600/2, SG700/2 & SG800/2 About Molding Line: - DISA HIGH PRESSURE MOLDING LINE: - FLEX -70, 90,130 & DISA 24/28, Rhino High Pressure Molding Line, ARPA LINE -300, 450,650, 900 & 1300, OMEGA NO BAKE MOLDING LINE, BELLOI HIGH PRESSURE MOLDING LINE. About Melting Furnaces: - 250 KGS, 500 KGS, 750 KGS, 1000 KGS, 1500 KGS, 3TON.

(POWERRATING250KW,500KW,650KW,750KW,1000KW,1500KW,2700KW). Arc Furnace capacity: - 5 Ton & 10 Ton.

Heat Treatment Furnace: - Capacity: - 10 Ton, 25 Ton & 35 Ton. OPERATION PRIORITES

1. Safety

2. Quality

3. Productivity

4. Delivery

Responsibilities: -

1. To Prepare MIS Report, MRM Report & ISO activity maintaining the records by doing Internal audits & Training records.

2. Customers handling & Process Monitoring.

3. Internal and External rejections review and short out the problems related to internal and external defects.

4. Controlling the inspection activities of various mechanical items with respect to various Standards & specifications.

5. Guiding a team of people for the analysis of details at the shop floor & past machining Then drafting action plans to reducing rejections & getting defects free castings. 6. Working on analysis of data & then found scope of improvement in the existing process to improve the yield of the defect free products.

7. Scheduling of work load and shifting of workmanship to achieve the proposed production A team of people for the analysis of details at the shop floor. 8. To prepare scheduling of production planning and continuous monitoring to follow them from molding shop to melting and fettling up to dimension analysis of the without any Interruption.

9. Provide Training to Supervisors and worker & explain work instruction control plan related to Melting, Molding, Sand System, Core Making, Lab activities & castings inspection.

10. To controlling optimum melting power units’ consumption per ton. 11. To prepare contingency plan to safety customer requirement in the event of emergency such as failure of furnace lining, overhead crane, maintain ISO Documents (work instruction, calibration, internal process audits, safety work instruction), SASO Documents maintain control of documents required by quality management system. 12. Controlling Raw materials, Optimum Alloys consumption and review stock position Day wise and follow up with concern departments by review of daily consumption report. 13. For controlling break downs of each machine follow up with concern maintenance department by review daily wise, weekly and monthly break down report to analysis and take the new action plan to reduce break down.

CURRENT ORGANIZATION: - 1. Jupiter Wagons limited as an AGM Foundry. Department: - Foundry Division.

Duration: - July 2023 to till now (4 Month)

Designation: - AGM FOUNDRY

Reporting to: - VP Foundry

Current CTC: - 15 Lacs Per Annum.

Expected CTC: - 25 -30% hike on Current CTC. (Negotiable) ORGANIZATION: - 2. Steloy Foundries Pty (South Africa) Duration: - Nov 2020 to June 2023 (2 years 7 month). Designation: - Foundry Manager

Reporting to: - Director

ORGANIZATION SERVED: - 3. United Al-Kharj (Saudi Arabia)

(An IATF/TS 16949:2015 Certified Company)

Department: - Ferrous Foundry Division as an AGM Foundry. Duration: - 12

Jan 2018 to 20 oct 2020 (2 years 9 month)

Designation: - AGM.FOUNDRY (Raw materials to final product) Reporting: - CEO, MD

ORGANIZATION SERVED: - 4. Precision Autowares Pvt Ltd (Ahmadabad)

(An IATF/TS 16949:2015 Certified Company)

Department: - Ferrous and Non-Ferrous Foundry Division as a Manager Foundry. Duration: - 03

Jan 2014 to 22 Dec 2017 (4 years)

Designation: - Foundry Manager (Raw materials to final product) Reporting: - CEO, MD

ORGANIZATION SERVED: - 5. Porwal Auto component Pvt. Ltd. (Indore)

(An ISO 9001: 2008, ISO/T 16949:2009, RDSO, OHSAS 18001: 2007 Certified Company) Duration: - 12 May 2011 to 20 Dec 2013 (2 years 9 months) Designation: - Asst Manager Production (Melting & Molding) Reporting: - V.P Operation.

ORGANIZATION SERVED: - 6. Raneka Industries Ltd (Indore) Duration: - 3rd June 2003 to 10 Sept 2005 (2-year 3 Month) Designation: - Lab Assistant.

Reporting: - Quality Manager.

Duration: - 18 July 2009 to 10 Sept 2010 (1 year 2 Month) Designation: - Lab In charge

Reporting: - Quality Manager

Responsibilities: -

1. Induction Furnace Operation: - Set the process & training for melting charge calculation, relining, sintering and process so that save power energy and alloys to prepare melt in minimum time & correct composition.

2. Pattern Shop: - Pattern rectification, Pattern mounting, Gating and risering to achieve max yield without any casting defects.

3. Spectro lab Testing: - set the process correct Spectro lab operation without any trouble. Providing training for proper calibration, set frequency of calibration and cross check with CRM sample.

4. Metallographic Analysis: - Analysis the samples for Metallographic Analysis Type, Shape and Size of Flake & Nodular. Set the Production Process for achieving only A Type random orientation and uniform distribution, Nodular counts & Nodularity for SG Iron.

5. Hardness Testing: - Set the correct Hardness Testing through Training Load setting as Per Measuring Scale and Indenter. Cross check the machine with standard Samples. 6. Sand Properties Control: - Set the Process for Molding & Core Sand Properties will be under Control.

7. Poor Quality Cost Control: - Set the Manufacturing Process so that Foundry and Machine Process Rejection to be minimize.

8. To maintain all heats of S.G Iron OK with respect nodularity, nodule counts. 9. Maintaining Manpower arrangement of shift schedule. 10. Controlling Raw Materials, Optimum Alloys consumption and Review Stock Position follow up with Purchase Department by review of daily consumption report. 11. Control Rejection due to molten Metal.

12. Provide Training to new supervisor and worker & explain work instruction control plan related to melt shop.

13. Maintain Good condition of all Furnaces, Ladle and Prepare Relining, Furnace Bottom Patching schedule.

14. Maintain safe and Healthy work environment and keep Accident-free shop by provide all personnel Protective Equipment as per ISO/TS Clause 6.4.1. 15. To be Maintain Optimum melting Power units’ consumption per Ton. 16. Prepare Contingency Plan to satisfy Customer requirement in the Event of Emergency such as failure of Furnace Lining, Over Head crane, ISO/TS Clause 6.3.2 maintain ISO/TS Documents (Work instruction, Calibration, Internal Audits) As per ISO/TS Clause 7.5.1.2 (W.I), 7.6.2 (Calibration), 8.2.2 (Internal Audit) maintain Control of Document Required by Quality Management System.

Sub Functional Area: -1

1. Maintain Good condition of all Furnaces, Ladle and Prepare Relining, Furnace Bottom Patching schedule.

2. Provide Training to new supervisor and worker & explain work instruction control plan related to melt Shop.

3. Maintaining Manpower arrangement of shift schedule. 4. Maintaining the Rejection during Melting up to 0.5%. 5. Maintaining the chemical composition as per standard. 6. Maintaining Furnace Tapping Temperature for S.G Iron 1525 to 1515 deg cent and C.I 1480 to 1470 deg cent.

7. Maintaining Pouring Temperature for S.G Iron 1410 to 1390 deg cent and C.I 1390 to 1370 deg cent.

8. Maintaining Furnace Log Sheet, Lining Record, Furnace Patching Record, Ladle Lining Record etc.

Sub Functional Area: - 2

1. Hand on Experience on sand testing Green Sand like GCS, Moisture, Permeability, Compact, LOI, Active Clay & Dead Clay.

2. Hand on Experience on Core Making (CO2, Shell core, Cold Box Alpha set 2 parts & 3- part etc.).

3. Hand on Experience on Core and Mold Hardness testing. 4. Hand on Experience to Operate induction Furnace 3000kw 1500KW, 750KW, 650KW, 300KW capacity 3Ton, 2 Ton, 1 Ton, 500kgs etc.

5. Hand on Experience on Mechanical Testing (Hardness testing, Tensile testing, Impact testing, and Load Testing).

6. Hand on Experience to Operate Jolt Squeeze Molding Machine ARPA 900, ARPA450, and ARPA300 etc.

7. Hand on Experience on Hand Molding Process (CO2 process, Green Sand Process) casting weight up to 3 ton in single Piece casting. 8. Hand on Experience on alpha set line (omega line) casting weight up to 70kgs. 9. Hand on Experience on G.D.C, P.D.C up to 2kgs in Aluminum die casting. 10. Hand on Experience on Pattern Rectification, Match Plate marking, Pattern Mounting and Methoding for S.G, C.I and Steel casting up to 3 Ton single casting. Training / Academic Presentation: -

1. Four-week industrial Training at H.E.C, Ranchi in Foundry Division. 2. Major Project on Micro structure and Mechanical Behavior of Aluminum based Metal Matrix composite Reinforcement with SiC and Alumina. 3. Project on Modified wire rope making Machine.

Technical & Additional Qualification: -

1. M.Tech in Foundry and Forge Technology (Metallurgy) From NIFFT (2010-2012) 6.67CGPA

2. B.E in Mechanical Engineering from RGTU (2005-2009) 1 st

Divn

3. The workshop on Effective Teaching through case Study Methodology from IIT Delhi

(March 22

nd

to 24

th

,2013)

Achievements: -

1. Gate Examination 2010, Securing 92 Percentile.

2. Paper Presentation in Creep Resistance Development in Zinc Alloys Die Casting Gating 2

nd

Prize.

3. Paper Presentation on effect of Micro structure and Mechanical Behavior of inoculants

(Ba Base, Zr Base and Plain Fesi) in a Cast Iron Gating 2 nd

Prize.

4. Power consumption 580KW/Ton in cast iron casting (2014-2015). 5. Best Performance award in Year 2012-2013 to M.D & V.P (Operation) in Porwal auto component Pvt.ltd (Indore).

6. Power Consumption 560KW/Ton in cast Iron (2015-2016). 7. Power Consumption 580KW/Ton in S.G Iron (2015-2016). 8. Yield Improvement in Cast Iron Casting 80% and S.G Iron 75%. 9. Rejection Control in Foundry up to 3-4 % and Post Machining 1-1.5% over all Rejection 4-5.5%.

Personal Details: -

Name: - Er. Munna Khan.

Passport No: - R1902270

Father Name: - Mr. Israil Khan.

Date of Birth: - 20 Oct 1986

Marital Status: - Married.

Iqama Number: - 254*******

Permanent Address: - Farquee Street Harmu Azad Chouk Ranchi Jharkhand Pin cod 834002. Languages Known: - English, Hindi.

Computer Proficiency: -

1. Computer Literate can operate in traditional, Home or Mobile office environment. 2. Windows XP, MS Word, MS Excel, Power Point & ERP System. 3. C++, Auto Cad & Catia.

Personality Traits: - Enthusiastic, Hardworking, Having high cognitive skill and high Endurance Level.

Strength: - Work a holic attitude, self –starter, ability to work in a team for collective goal. Declaration: -

I hereby declare that all the information furnished in this curriculum vitae is true and correct. If I got suitable job opportunity, I will try to satisfy the employer. Place: - West Bengal Munna Khan

Cover Letter

To,

The HR Manager

As a highly skilled Technical Plant Head. I read your position for new Technical Plant Head with interest.

My experience aligns well with the qualification you are seeking at senior level /Management Level Position like Production Head, Plant Head, and Quality Head. A complete well Experience professional with rich reputed industry experience resource planning, in process inspection and coordination with internal department acquired good experience in every stage of system and implementation of the manufacturing process including component and assembly. Skilled in managing the key areas in the Manufacturing product development quality and inspection, system of automobile Engineering, axle parts, differential parts, engine parts, pump parts, earth mover/loco/ Machine parts, transmission parts and Manhole Cover, Hand Hole, Grating and Gulley Raw materials to Final Product Including Selection of Raw materials, Melting Process, Molding Process, Lab Activity and Methoding in particular my role as Technical Foundry Head in “ NAQA IRON FOUNDRY ” (KSA) and I am Certain I would make I valuable addition to your organization with 16 years’ experience in Technical field I am adapt in scheduling, client relationship management and team coordination, moreover while my On the job experience has offered me a well-rounded skill set including first rate leadership and collaboration skill .

In addition to my experience and personal qualities a have a solid education foundation and Passion for service focused solution. Please review my attached resume for addition details regarding my expertise and carrier achievement I will follow up to request an appointment to discuss how my experience and background meets your needs. Thanks, you for your time and consideration.

Thanks & Best Regards

Er. Munna khan Place: - Saudi Arabia.

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