Gian Bergsma

ad0789@r.postjobfree.com • 616-***-****

*** ********** ***** **. ************ N.C. 28546

Production Management Professional

Accomplished and growth-focused professional with extensive experience in optimizing manufacturing processes and resource allocation to drive operational efficiency and achieve production targets.

Possess a comprehensive understanding of scheduling dynamics, work order management, and capacity analysis within both MTO and repetitive manufacturing environments. Excel in capacity studies, performance measurement, and production trend analysis to drive informed decision-making. Well-versed in implementing innovative strategies such as machine balancing scheduling and one-piece flow fabrication to eliminate waste and streamline processes. Proficiently bilingual and possessing an extensive vocabulary in both Spanish and English, demonstrate language skills within the context of production management in enhancing communication and collaboration across diverse teams and stakeholders.

Areas of Expertise

Strategic Production Planning

Demand Forecasting

Resource Allocation

Lean Manufacturing

Capacity Management

Production Scheduling

Work Order Management

Cross-Functional Collaboration

Performance Metrics

Continuous Improvement

Supply and chain

Management

Cost Optimization

Production Compliance

Vendor Coordination

Career Experience

UbeHome Real Estate, 12659 Riley St #30, Holland, MI 49424 November 2023 – October 2023

Real Estate Agent

Formulate and execute property listing strategies by leveraging diverse marketing channels, such as online platforms, social media, and traditional print media to enhance property visibility and sales prospects. Orchestrate property viewing sessions for potential purchasers to highlight distinctive property features and address inquiries about property and adjacent locality. Provided expert guidance to buyers throughout property search, negotiation, and inspection stages.

Attained a Net Gross of $1.5M in sales within the initial 7-month period via robust planning and execution.

Ensured effective and influential social media presence within industry to drive sales.

KAM Plastics Corp. (Injection Molding), 935 E 40th St, Holland, MI 49423 November 2013 – 2022 October

Resource Planner, January 2020 – October 2022

Developed and maintained weekly scheduling reports for accurate and up-to-date information of operational planning. Analyzed work orders and forecasts to generate weekly schedules in line with production activities and demand projections. Adjusted daily schedules proactively to meet customer requirements and optimize operational efficiency. Directed tooling, maintenance, and supervisory teams to achieve optimal production outcomes and minimize downtime. Effectively managed work order cycles within make-to-order (MTO) and repetitive scheduling environments. Orchestrated work order creation, follow-up, and closure processes for seamless workflow continuity. Fostered performance-focused culture during consolidation via close collaboration.

Orchestrated successful consolidation of two injection molding plants into single, resulting in ensuring uninterrupted production and exemplary Key Performance Indicator (KPI) performance.

Optimized resource utilization and overall operational efficiency during plant consolidation phase by developing and integrating database and ERP system.

Ensured smooth running of production workflows by reengineering processes, resulting in substantial cost reductions and improved output while maintaining quality standards.

Significantly reduced lead times and improved on-time customer deliveries by determining and mitigating critical manufacturing bottlenecks in manufacturing processes.

Production Manager, January 2018 – January 2020

Met customer demands and retained optimal resource utilization by devising and executing comprehensive production schedules and plans. Implemented and maintained stringent quality control measures throughout production process. Enhanced efficiency, reduced waste, and heightened productivity by assessing and optimizing manufacturing processes. Fostered a positive work environment and enabled professional development opportunities while leading and motivating production staff. Partnered with supply chain team to manage inventory levels and minimize stockouts.

Successfully raised annual gross income by $150,000 through improvements in takt time, processes, and packaging.

Developed pull system control for subcomponents in maintaining lot control and optimizing SKU utilization.

Maintained 90% of KPIs consistently over a 6-month period.

Nurtured culture of innovation and problem-solving within the production team by driving and facilitating continuous improvement initiatives.

Achieved outstanding performance metrics, including 98% On-Time Delivery (OTD), 97% schedule attainment, 2.5% scrap rate, and average of 2 changeovers per month.

Resource Planner, November 2013 – January 2018

Developed and maintained weekly scheduling reports in ensuring up-to-date and accurate documentation. Analyzed firm work orders and forecasts to generate comprehensive weekly schedule. Managed end-to-end work order processes, including creation, monitoring, and closure. Monitored daily achievement metrics to track performance levels. Generated and presented insightful production trend reports and visual charts for informed decision-making. Executed machine balancing scheduling for efficient workload distribution. Conducted regular weekly and monthly cycle counts to maintain accurate inventory records. Performed weekly ERP system maintenance to ensure data integrity and reliability.

Achieved 80% reduction in weekend work through strategic machine capacity balancing.

Successfully implemented subcontract min/max practices, resulting in mitigating shortages and meeting customer demands effectively.

Introduced one-piece flow fabrication methodologies within team to decrease waste and optimize staffing levels.

Retained seamless transition from MAX to G.S. during ERP system switchover for uninterrupted operations.

Cooper Wiring Devices, Brunswick ME and Mexico August 2009 – January 2013

Components Planner

Proficiently executed discrete and repetitive planning methodologies for the entire manufacturing process. Applied SAP as ERP system to streamline and optimize operational workflows. Strategically planned diverse production stages, encompassing injection, stamping, hot stamping, sub-assembly, and finished goods. Oversaw and coordinated activities of 9 MRP controllers concurrently in ensuring operational synchronicity. Spearheaded actualization of master data to enhance planning accuracy and effectiveness. Adjusted planning parameters, including MOQs, rounding values, and safety stock for optimal inventory management. Achieved equilibrium in machine utilization through effective machine balancing strategies. Implemented machine- and area-specific programs to optimize production planning, resulting in consistent high levels of attainment.

Introduced inaugural format for measuring attainment in supporting areas to optimize performance evaluation.

Remarkably reduced backorders by impressive margin of up to 90% in ensuring highest customer satisfaction.

Elevated attainment rates from initial 30% to commendable 85%, resulting in enhancing operational efficiency.

Acquired substantial inventory reduction of up to 30% by optimizing resource utilization and financial outcomes.

Led a successful Lean Rapid Transformation Event in Monterrey to optimize operational processes.

Skillfully orchestrated relocation of manufacturing facility from Brunswick, Maine to Mexico City by addressing intricate challenges through adept resolution techniques for seamless and successful transition.

Additional Experience

Maintenance Supervisor at Dart Solo Cup, Disposable Containers Food Industries

Value Stream Leader (VSL)/Processing Engineer at Cooper Wiring Devices Brunswick ME and Mexico

Processing Tech at Graham Packaging, Manufacturing of Bottles for the Food Industries

Lead Mold Changer/Process Tech/Material handler at Primera Plastics Inc., Injection Molding. 70T – 850T Press; Nessie, JSW, Arburg, Cincinnati, Sandretto. Pickers, 3 & 6 axis robots: Yushin, Star, Sandretto, Witman. Ample knowledge of hydraulic, pneumatics and conveying systems.

Education & Credentials

Grand Rapids Community College

Plastics Processing

RJG

Assessment molding

Systematic molding 1 Training

Injection Mold process Technician

Davenport University

DISC Assessment Certification

Financial literacy for the non-financial management

Excel Intermediate

Excel Advanced

Certificate of Management Green Ridge Realty

Real Estate (Michigan)

LARA

Real Estate Licensed in the state of Michigan – Lic # 650*******

Member of WMLAR (West Michigan Lakeshore Association of Realtors)

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