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Mohan S.V

Mobile: +91-720*******

E-Mail:: ad067i@r.postjobfree.com

Project Engineering & Operations - Maintenance

Over 24 years of experience in Project,Operations & Maintenance Engineering functions viz.OSD,API & Sterile facility, Utilities Operations, Project & Documentation and Liaison. Dept in maintenance activities and ensuring smooth operation for enhancing life of parts & equipment. Displayed skills in identifying and procuring material for project activities. An astute leader with ability to motivate subordinates in optimizing their performance levels and possesses excellent analytical, organizational& interpersonal skills. Worked in pharma -Formulation ( Dr.Reddy ), Parenteral -Injectable SVP & LVP ( Natco pharma ), Vaccine.( Panacea biotech ), API - ( Aurobindo Pharma).& M/S Orion pharma Ltd, Dhaka, Bangladesh ( OSD plant setup, Project execution, Commission, DGDA audit Approved & maintenance of 3 plants ) Skills Set

- Project Engineering - Maintenance - Operations / Troubleshooting

- EHS - Quality & Audit Compliance - Process Enhancement / Cost Savings

- Installation & commissioning - Energy Conservation - Documentation / Calibration AREAS OF EXPERTISE

Project Management:

Identifying suitable equipment and managing commissioning, operations and maintenance. Liaising with original equipment manufacturers, etc. for procurement of material. Overseeing the installation and commissioning of utility equipment and their smooth functioning. Project Phases: Starting, Planning, Performing & Closing.- through following identified process. Maintaining and monitoring project plans, project schedules, work hours,Capex & Opex budgets and expenditures.

Organizing, attending and participating in stakeholder meetings. Documenting and following up on important actions and decisions from meetings. Preparing necessary presentation materials for meetings. Ensuring project deadlines are met.

Determining project changes.

Providing administrative support as needed. Undertaking project tasks as required. Developing project strategies.

Ensuring projects adhere to frameworks and all documentation is maintained appropriately for each project.

Assess project risks and issues and provide solutions where applicable. Ensure stakeholder views are managed towards the best solution. Chair and facilitate meetings where appropriate and distribute minutes to all project team member

Maintenance:

Planning and scheduling the major maintenance activities with proper parts support. Analyzing maintenance issues and providing technical support to ensure optimum performance and productivity. Imparting training to the workforce and assisting them in meeting the assigned targets as well as operations group for smooth operation for enhancing life of parts & equipment. Value Engineering: Conceptualizing and implementing strict measures in operating procedures and equipment centerlines to optimize resource/capacity utilization in production/ operations. Streamlining existing systems for achieving enhanced operational efficiency, plant productivity and improved product quality, resulting satisfaction levels.Analyzing processes / applications and recommending modifications Maintenance services - 96%, Utility Services " 97-98 %, EHS : As per company norms, Energy conservation : 90%, Documentation: As per company norms - as directed by QA & QC, Safety ; As per the norms of the company. Reduction of down time of equipment’s, Equipment reliability,Pro-active maintenance, RCM, CBM, TPM, Predictive Maintenance, scheduled maintenance to targeting of O.E.E.

Preparing Engineering Budget: Annual Equipment Maintenance Budget - CAPEX & OPEX . Inventory control : Using by ABC analysis.

System Complaince : USP : 21 CFR B211,42, 46, 63,,65,67,68 & 72, NPA -30 equipment spacing. ASME B31.3, BPE -97, fulfill as per QA recommendation CAPA & Preparation, Review of Engineering equipment SOPs. From : Oct 2020 to June 2023 : Presently working as a Head Engineering Services pharma -Project & Maintenance - M/S Avinya life science pvt limited ( formerly known as M/s Vacxigen Life science Pvt. Ltd) .Himachal Pradesh. Commissioning of Filling machine(2ml, 5ml & 10 ml) – Speed varies from 120 -250 VPM. Design of HVAC, Water system, Utility Pipeline & ETP – Commission of equipment’s according to production unit & fulfill audit norms. Maintenance updating & Energy conservation. PROFESSIONAL EXPERIENCE.

● M/S Orion Pharma Ltd,Dhaka, Bangladesh . V.P Engineering Services – Project & Maintenance from Oct 2017 to Dec 2019

● M/S Murali fine Chem ( Porous Laboratories Ltd ) .Vijayawada- India – GM Engineering Services – Project & Maintenance From Aug 2014 to Sep 2017.

● M/S Aurobindo Pharma Ltd ( API ), USFDA plant -Hyderabad- India, Sr.Manager – Maintenance & Project, from Jul 2011 to Jan 2014

● M/S Anu’s Laboratories Ltd. Vizag – India – Sr. Manager Project & Maintenance,From May 2010 to Jun 2011

● M/S Natco Pharma Ltd ( Parenteral ),Nagarjuna Sagar – India -Sr. Manager Engineering. From Nov 2007 to April 2010

● M/S Sun Sip ltd,Bangalore – India – Sr.Manager – Maintenance & Project from May 2007 to Sep 2007

● M/S, Panacea Biotech Ltd.( Vaccine ) Delhi – India - Manager – Engineering from July 2005 to April 2007

● M/S Vitalife Laboratories Ltd ( API ) .Gurgaon,Delhi- India- Manager- Maintenance & Project from Jul 2004 to Jul 2005.

● M/S Haden International Pvt Ltd. (Dr Reddy Labs )- Hyderabad – India – Facility Engineer from Feb 2003 to Jul 2004.

● M/S Mahyco Ltd.Kallakal.A.P – India .Engineer Mechanical, from Mar 2005 to Jan 20

● Project Skills.

● Create a project management calendar for fulfilling each goal and oobjective

● Utilizing Optimization Technique- PERT & CPM

● Project Phases: Starting, Planning, Performing & Closing.- through following identified process.

● WBS (Work Breakdown structure),

● 2. Milestones, • 3. Base lines. – (Approvals) 4.Tripple constraint (Time, scope,cost ) & quality)

● 5. Project life cycle, 6.Gantt chart, 7. CCB (Change Control Board).

● 8. Stakeholders, 9.Change management (To control Project management scope cost. 10 Risk Mitigation. Name of the Project: OSD & liquid filling mfg.- MHRA audit facility. Commission the plant & smooth running approved By DGDA – Govt of Bangladesh,-June 2019.Details of OSD & liquid filling mfg.- MHRA audit facility. Antacid ( capacity 150-180 bottle per minute- anchor mark)Installed machine ( Dispensing booth – 02 no’s, Blender-02 no’s, Granulation machine – (600 litre & 800 litre – Make- glatt), O’Hara coating machine –Canada, Coating machine GC 250- glatt & GC250 pilot plant. Encapsulation, blister packing machine – Honga – 4 nos..),Utility facility : HVAC: class D area- AHU - 30 no’s, Boiler – 1.8 ton /hr., ChillerChiller – 280 TR * 2 nos – Make Trane (0.45 kw/TR) .(WTP: 40 m3/Hr., [ PW water system: USP grade 34 – 2500 litre per, WFI system : 500 liter /HR.]. Fire Hydrant: 133 KL, flow @ 10 kg/cm2 & maintain line pressure 7kg/cm2.ETP: 375 KL /dayPlant approved by DGDA Audit - Bangladesh & Ready to face future audits like MHRA. Project Under Process : 1.Project : USFDA facility for Cephalosporin – under discussion with Holland consultants- M/S Tebudin, 2.Project : USFDA facility for Oncology – In process of finalization of layouts from M/S Ingelyt. 3.Project : USFDA facility -Hormone – Under Discussion. 4.Project: USFDA facility - Biotech- Under discussion.

Since Aug 2014 to September 2017 worked as a GM Engineering Services – Maintenance & Project at “ M/S Murali Fine Chem “ & Production of 4 NPI at Hoskote banglore, Telenghana & Andhra pradesh(M,/S Porus laboratories ltd.Vijayawada,Kodad .Fine chemical product 4NPI send to USA.

Since July 2011 to JAN 2014. with USFDA plant,M/S Aurobindo Pharma Ltd, Hyderabad - UNIT-1 ( Larges Unit ),Sr.Manager-Maintenance & Projects- ( MAINTAINING OVER 6000 EQUIPMENTS ) & 66 types different types API products manufacturing.. HIGH LIGHTS:

● Worked& approval for APL unit-9 for USFDA. ( July 2011 )

● USFDA audit successfully completed at APL unit-1- ( Nov 2013)

● Hydrogination reactions for Fine chemicals -5KL,Hastelloy@25bar,

● Boiler capacity HANDLE 2, 3,6,8,10 & 27.5 TPH ( 130 TON/DAY COAL CONSUMPTION)

● Purified water plant, Looping for all productions blocks, HVAC, Utilities, installation of tray dryer & Vacuum Tray dryer,

● Validation & Revalidation of Purified water plant & HVAC

● Commissioning 300 KL & 120 KL MEE & Weigh bridge 60 ton

● Erection & Commissioning of Coal crushing plant 15 TPH (,BOILER 27.5 TPH )

● 230 reactor – (35 reactors are glass lined ) for 14 production black- capacity ranges from 0.5 KL to 10KL

● 100 TR chiller commissioning ( -15 deg c )

● Cooling tower commissioned 1000 TR-02nos, 600 TR -04 no’s, 500 TR - 05 200 TR- 4 no’s, 100 TR- 01 no’s

● Implementation of documents SOP’s

● Energy saving by removing of TVR ( Thermal Vapor Recompression ) from 50KL MEE saved Rs.43, 23,648 /year * 300 KL MEE, 65,00,000.00 per year

● Strictly adhere to safety policy of the company.

● Training given to staff for HVAC.

May 2010 to June 2011 Anu’s Laboratories Ltd., (API plant ).Vizag (FDA plant) as Sr. Manager –Maintenance & Projects : Implemented documents

(SOPS, Equipment Numbering System, Maintenance Schedules, B/D reports, Calibration May 2007-Sep 2007 with Sun-Sip Industry, Bangalore as Sr. Manager engg & Project & Project) : Installed & commissioned 200 ml Tropicana packing unit & ETP plant 250KL / day ( make Thermax )

MACHINE INSTALLATION & MAINTENANCE PURVIEW

Equipment: Chillers, Air Compressor, Cooling Towers, D.G Sets, Air Handling Unit, Vacuum Pumps, Dehumidifier, Boiler, Vapor Absorption Heat Pump, Generator Sets, Softener, Air washer unit, Blowers, Chilled water pumps, Jet Printer, Gravity Separator, Fine Cleaner, Elevators, Belt, Screw Conveyor, Gear Box, Air Lock Motors, Shock Pulse Analyzer, Pneumatic Husk Feed Conveyor, Turbine, Centrifuge, Reactors, etc. Pharma Equipment: Pure steam generator, Multicolumn distillation plant, PK-90, Blister ampoules packing machines, Tablets packing machines (BP- 240, BP-150 & BP-210). Micronizer-Midas 200 (Microtech), Reactor GLR, Sparkler filter, Autoclave, Sterilization &depyroginating tunnel, Dry Heat sterilizers, Lypholizers (fd-20, fd-20, fd-60, fd-100) Systems: Utilities, HVAC System, cold room (-40 C, -20 C. 2-8 C) Potable Water System, PW&WFI (Purified water & Water for Injection) generation, Fire Hydrant System, LT/HT Distribution System, Solar Water Heat System, Bry Air System, Dust Recovery Filter System, Air Pollution Control System, Cyclone Air Pollution Control System etc.

Plants: D.M Water Plant, R.O Plant, Bio Gas Plant, Effluent Treatment Plant, RO-EDI plant, (Electro Deionization) etc Project Experience:

Installation and commissioning of Utilities Equipment like, Solvent tanks (20KL X 08 nos.), RO-EDI plant, HVAC AHU’s, D.G set 1000 KVA, Reactor, SS, GLR (cap 2KL, 5KL), centrifuges, Lypholizer FD-30. KNOWLEDGE DOMAIN

1 Enhancing in-process solvent recovery, and distillation system for fractionation. 2 Process validation & making of equipment validation documents (DQ, IQ, OQ & PQ) co-ordination with QA. 3 Generating production machines, (tablet, capsule, inspection, leveling /printing, etc. as well as for outside utility like Pure Filtered Air, Chillers, PW, WFI, Steam Generators, Vessels, and other related equipment. 4 HVAC latest BMS, Particles monitoring system, clean rooms concept, cold storages, ultra cold room refrigerators up to –70 *C, compressed air system, lighting, system, Civil work, production area concept, diff pressure concept, clean rooms, HT LT electrical load calculation, and best electrical system installation including the stand by DG sets, ups system, etc. 5 Hazardous waste Management, Environment, Compliances, Return filing, water-Cess Return, Stack Analysis, Water Analysis & Records. PAST EMPLOYMENTS

Oct 1994-Feb 1995 Samson Distillery Pvt. Ltd., Harihar, Karnataka Maintenance Engineer Jan 1993-Feb 1994 Indian Tobacco Co. Ltd., Bangalore Apprentice Trainee Dec 1990-Oct 1992 L.K Chemical Pvt. Ltd., Bangalore Maintenance Engineer Oct 1989-May 1990 S.S.K.N, Alland Gulgerba, Karnatak Trainee- Mechanical TRAININGS

1 CGMP/MCA (Medicine Control Agency).

2 Documentation & Data Control

3 World class maintenance

ACADEMIA

1989-90 B.E (Mechanical) from Govt. B.D.T. College of Engineering, Davangere, Mysore Specialization : Optimization Technique .( CPM & PERT ) PERSONAL DETAILS

Date of Birth: 1st Jun 1964

Address: C/o, Krishnappa Building, Door No. 54, Pathancheru, Hyderabad- 500001 Location Preference: Bangalore, Hyderabad

1) Annual gross salary: Outside India :Tax free salary at Bangladesh : BDT 49.00 lac/. Anum ( INR 41 lakh per anum) + Accomodation & Vehicle.,.

Present ctc : INR 18 lakh / anum + Vehicle

2) Permanent Contact Details : +91-720*******

REFERENCE

MR ANIL KUMAR JAIN : ASIAN HEAD M/S SUN PHARMA LTD. CHANDIGARH MR.VENKATACHALAM : EXECUTIVE DIRECTORS NICHOLAS PRIMAL LTD. HYDERABAMR.SHIVA KUMAR REDDY : EXECUTIVE DIRECTORS M/S B.E BIOLOGICALS HYDERABAD

MR.B.S YADAV : EXECUTIVE DIRECTORS DR.REDDY HYDERABAD

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