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Automation Engineer Continuous Improvement

Location:
Athens, TN
Salary:
120,000
Posted:
November 14, 2023

Contact this candidate

Resume:

Bradley Collins

Automation Engineer

Athens, TN *7303

ad05r3@r.postjobfree.com

+1-205-***-****

Seeking full time position with a growing company. Willing to relocate: Anywhere

Authorized to work in the US for any employer

Work Experience

Senior Paint Automation Engineer

Volkswagen Group of America - Chattanooga, TN

January 2021 to Present

• Create or edit PLC logic for continuous improvement to existing processes.

• Create or edit PLC logic to eliminate systemic faults negatively effecting the Paint shop’s KPIs.

• Create Visualization screens to communicate the live status of a process and provide control of it.

• Troubleshoot all high level Paint Shop issues as needed using logic, electrical prints or manufacture help.

• Provide Maintenance support as needed to minimize lost cars during equipment breakdowns on all automation in the Paint Shop such as Robots, paint systems, dispense system, conveyors and ovens.

• Provide technical training to Skilled Maintenance to promote ownership and independence on equipment

• Author procedures for Skilled Maintenance to follow to promote ownership and independence on equipment

• Provide New Model project support as needed.

• Create reports showing equipment performance trends Maintenance Engineer Paint

Mercedes-Benz Vans LLC - Charleston, SC

May 2019 to January 2021

• Identify and initiate continuous improvement activities to ensure quality, volume and availability targets are met

• Lead equipment failure investigations, determine root cause and implement corrective and preventative actions

• Define and audit equipment repair parts processes

• Provide a specialized technical function with regards to the optimization, performance, preventative maintenance, FMEA, repairs and availability of the Paint shop production equipment

• Ensure all spare parts requirements are defined and met

• Ensure all required documentation is accurate and is according to ECM standard

• Develop the maintenance teams with the relevant technical knowledge and skills in order to fulfil their function optimally

• Define and implement efficient recovery methods and bypass procedures to reduce MTTR

• Effective management of contractors and contracts, Project management.

• Propose and manage medium-scale projects from beginning to end. May scope and manage large capital investment projects (>$5M)

• Knowledge of Durr Sealer & Paint application technology & robotic

• Ability to read & create blueprints and schematics Controls Engineer / Maintenance Supervisor

Boysen USA - Brookwood, AL

April 2015 to May 2019

• Designed and implemented PLC and HMI applications.

• Conducted factory acceptance test of PLC and HMI applications, skid instruments and control panels.

• Configured computer equipment for operation inside plant servers for data transfer.

• Prepared and reviewed designs for wiring, installation and configuration for field instrumentation, PLC hardware and panels.

• Provided consultation and technical support on issues relating to HMI and computer configuration.

• Utilize TIA Portal V15,V14 and V13, WinCC Advance, Simatic manger, WMS and Aultware for High bay warehouse storage system, Microsoft Office.

• Oversee day shift Maintenance Team

• Create and delegate PMs to Maintenance Team

• Maintain spare parts inventory and purchase orders for Spare parts as well as emergency repairs

• Attend daily meetings to insure the functionality of the department

• Coordinate with contractors to insure upcoming projects are completed in a timely manor to the expectations of the company

Systems Integrator

Spectrum Engineering - Bessemer, AL

May 2011 to July 2015

• Follow all work cell and/or department standardized work instructions/procedures for MBUSI.

• Troubleshoot process problems and initiate/participate in Continuous Improvement initiatives and quality improvements.

• Install, maintain, and service automated robotic cells.

• Well-developed communication, organizational, interpersonal and analytical abilities

• Responsible for modifying existing automation control systems

• Integrate equipment with robots and various testing and monitoring instruments

• Ensure compliance to all quality and safety standards

• Insure Robot programs are functional after simulation

• Cell design and layout.

Education

Diploma

Parrish High School - Parrish, AL

Military Service

Branch: United States Marine Corps

Service Country: United States

Rank: E4

October 2010 to October 2016

Himars System Operator and Crew Chief

• Performs operator/crew maintenance on the self-propelled loader launcher and ammunition re-supply vehicle and trailer

• Performs ammunition reload operations on the launcher and re-supply vehicle

• Tests, removes, and replaces fire control system components as needed on the M270 launcher and the launch pod/container trainer

• Mounts radio sets in vehicles, cables communication components in M270 launcher and operates and performs operator maintenance on communications equipment

• Assists section chief in the supervision of operations, maintenance, and training

• Leads and instructs the reconnaissance team in combat operations

• Assists the ammunition section chief in the supervision of the section during ammunition re-supply operations, maintenance, and training

• Performs start-up of fire control system, and operates multiple launch rocket system fire control system in all modes of operation

• Makes manual fire control entries and enters meteorological data into the fire control system

• Fires weapon on command

• Performs fire control system diagnostic test using built-in test equipment

• Prepares launcher-loader module for reloading and performs maintenance operations

• Conducts reconnaissance to determine routes and precise firing location sites Certifications and Licenses

S7 PLC Tools and Troubleshooting

September 2017 to Present

Siemens S7 tools and troubleshooting. The use and understanding of Simatic manager, basic programming and troubleshooting.

Siemens S7 Programming 2

February 2020 to Present

This course is the second in a three part series which builds skills with Siemens STEP7 engineering software in project management, program design and application sustaining. This is an aggressively paced curriculum covering key programming tools, structures, libraries and editors. This course takes a systems approach addressing the S7300 / 400 PLCs, plus basic connectivity and functionality of an HMI and PROFIBUS based remote I/O.

S7-300 Distributed Safety Engineering

March 2020 to Present

In this course, you will learn about configuring, programming, starting up, diagnosing and troubleshooting of the failsafe CPUs of the SIMATIC 300. These include the failsafe CPUs of the SIMATIC 300 and 400 series (no H systems) and the failsafe, distributed ET200 systems. The course provides an introduction to the creation of safety-related programs in the programming languages F-FBD and F- LAD.

S7 Programming with Statement List

July 2020 to Present

The Statement List programming course is designed to provide participants with STL programming skills using a blended learning approach utilizing classroom lecture, instructor demonstration and hands-on tasks

Siemens S7 Programming 3

September 2020 to Present

This course builds advanced skills in control system programming in a control systems environment. Workstations will include the S7 PLC, Touch Panel HMI, Drive system and both PROFIBUS and Ethernet networks. Students will be challenged with a number of advanced programming techniques including data management routines, advanced system functions, new program efficiency tools and error handling. Advanced level blocks, functions, tools and libraries are discussed and demonstrated. Siemens Certified Programmer Refresher

September 2020 to Present

This course is intended for experienced STEP 7 programmers seeking a Siemens Certification which is recognized globally. This refresher course will help prepare the participant for the Siemens Certified Programmer Certification Test.

Siemens Certified Programmer - Test

September 2020 to Present

This is a comprehensive performance test designed to assess the skills of a PLC (Programmable Logic Controller) programmer applicant for Siemens PLC systems. This is a practical, skills-based certification test covering topics taught during TIA Programming 1, 2, and 3. It is recommended that the student attend the "Siemens Certified Programmer Refresher" in preparation for the test (course code SCT- S7TIAR3A). Students will be provided a set of programming tasks and are expected to demonstrate skills and best practices.

Assessments

Project Management Skills: Budgeting — Proficient

February 2019

Measures a candidate's ability to manage project budgets by appropriately allocating and monitoring financial resources.

Full results: Proficient

Troubleshooting for Maintenance Technicians — Highly Proficient October 2019

Measures a candidate's ability to apply mechanical reasoning when repairing malfunctioning hydraulic, pneumatic, and electrical systems.

Full results: Highly Proficient

Mechanical Knowledge — Highly Proficient

October 2020

Measures a candidate's ability to understand and apply mechanical concepts and processes. Full results: Highly Proficient

Basic Maintenance and Repair — Expert

October 2020

Performing basic repairs and maintenance for apartment complexes, office buildings, and other facilities

Full results: Expert

Indeed Assessments provides skills tests that are not indicative of a license or certification, or continued development in any professional field.

Additional Information

• Welding skills

• Computer Skills

• Management skills

• PLC Troubleshooting Skills

• Robotic Programming & Troubleshooting Skills ( Fanuc, Kuka, Motoman)

• Electrical Troubleshooting Skills

• Sealer Units (Nordson and Eisenmann)

• Knowledge Of hydraulics

• Over Head Conveyors

• SAP



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