VARADARAJAN NADARAJAN

PRODUCTION IN CHARGE

CONTACT

+1-437-***-****

ad05o3@r.postjobfree.com

**** ****** ********,

Mississauga, L5M 0N6. ON

EDUCATION

Bachelor of Technology in Chemical Engineering

Sathyabhama University,

Chennai, TN, India.

(2012-2015 – Weekend class)

Bachelor of Science in Chemistry

Bharathidasan University,

Trichy, TN, India

(1995-1998)

EXPERIENCE

Company: Orchid Pharma limited,

TN, India

Role:1. In-charge (2022- Sep -2023)

2. Executive (2010-2022)

3. Junior executive (2007-2010)

4. Officer (2003-2007)

Company: JK Pharmachem

limited,TN, India

Role: 1. Plant operator (1998-2002)

PROFILE

Production in-charge, Shift supervisor, Commissioning supervisor, DCS operator, with B.Tech., in chemical,engineering and B.Sc., Chemistry, 24+ years of experience and exposure in sectors like Pharma, petrochemicals and chemicals.

Seeking a middle level to senior level assignment in production, operation, commissioning, in Pharma, food, petrochemical, chemical, Manufacturing and Oil & gas plants to Utilize and enhance the current skill sets.

Presently I am having Spouse open work permit and I am eligible to work in Canada

KEY SKILLS AND RESPONSIBILITIES

I.Production and operation

Responsible for a team of 20 peoples.

Plant operation and management

New plant commissioning

DCS operation (Emerson Delta-V, Honeywell & Polaris)

Unit operations involved in Reactors, Distillation towers, Heat exchangers, Extractor & Storage tanks

Plant startup and shutdown execution

Sanctioning authority of leave and overtime.

Planned and unplanned equipment maintenance

Routine checkup of all process equipment.

Standard operating procedure (SOP) preparation and validity extension review.

Controlling and maintaining process parameters (Pressure, temperature, level, flow & etc.,).

Lean manufacturing & Six sigma

Co-ordinate with the technical and maintenance service department to solve the problem.

Handling various work permits (Hot Work, Vessel Entry and Cold Work etc.) for maintenance work.

Trouble shooting and down time reduction.

Improving the house keeping by implementing ‘5-S’, Kaizens concepts in the Workstation.

Creation of Safety observation & audit in SHE portal.

Process cycle time monitoring and reduction.

Efficient problem solving skills with the ability to work in stressful situations.

Available off hours plant support

communication with employees (floor rounds, logbooks, etc.)

II. Planning, Inventory control, Material management & Supply chain

Production planning and costing

Inventory management and stock audits

Responsible for chemical storage& distribution.

Storage of chemicals in tanks, Barrels & bags

Daily report, Monthly reports as a part of MIS.

Supply chain and outsourcing activity.

Material requirement and indent

Book stock and physical stock reconciliation

Facing lead Statutory stock audits teams in Annual and quarterly.

Coordination with road tankers & trucks

Outsourcing activity (facility audit and cost negotiation)

Authority for returnable gate pass

Goods receipt note( GRN) and posting against reservation in SAP

III. Quality management

cGMP,ICHQ7A, USFDA & EUGMP standard documentation.

Product quality responsible and review

Process validation

Cleaning validation

URS, DQ, IQ,OQ preparation

CAPA for failure and rejection

Batch process record and document review

Maintaining plant documents

Organization approved quality auditor

Changes through MOC

IV. Process engineering, Commissioning & Projects

New plant commissioning

Preparing P&IDs, PFD, Mass Balance & Energy balance

Equipment design, Piping requirement,

Preparation of scope for commissioning activities,

pre-commissioning & commissioning plan

DCS loop checking (interlocks), DCS, ESD and PLC logic test, test forms and Ready for Start-up for systems

Responsible for engineering support for four plants

Carry out HAZOP (PHA) study with CFT

Cost reduction in utility and power consumption

Preparing department budgets (Revenue &Capex)

process modification request through MOC

Responsible for technical training of all new staff.

Pre start up safety review (PSSR), Process hazard analysis (PHA) for new process,

Pilot plant and lab trial study for process improvement and modification

Design of heat exchangers, condenser, pipe line modification

V. Process safety, HSE & Sustainability

Training of new employees on regular intervals to enhance their operational capabilities and safety knowledge on the process and operations

Conducting onsite, localized mock drill and acting as site incident controller(SIC)

Process safety management (PSM)

Conducting contract safety management training for all contract workers.

Active line supervisor in DUPONT safety audit team.

Recognizing the importance given to safety, Management authorized me for issuing Confined space entry permits, hot work permits, Hazardous work permit and permit for work in height in the plant.

Emergency response and crisis management (ERCP)

Nearmiss and incident reporting

Identification hazard, Unsafe act and unsafe condition by doing audits and audit point closure

ISO 9001:2015, 14000:2015 & 45000:2018 documentation and audit Coordination (Internal& external).

Job safety analysis (JSA) and Job cycle check

Operation of sprinkler system

VI. IT Skills

SAP R/3 implementation (one full cycle PP in the year 2005)

Working and implementation experience functioning of SAP ECC 6.0 PP module full cycle.

Process order creation and completion teco, level

Good functional knowledge and experience in customizing of Production-Planning module.

Processing planned orders and carrying out the planning run and evaluating the results using stock

Requirement list and MRP list and carrying out availability check.

Making of PR, PO and MIS, Solvent Loss report new development in SAP.

Microsoft Excel, Word & power point.

Contact this candidate