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Senior Engineer Shop Floor

Location:
Noida, Uttar Pradesh, India
Salary:
1500000
Posted:
November 11, 2023

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Resume:

VIVEK VIKRAM SINGH

DEFENCE COLONY,

HEERAPATTI AZAMGARH,,

UTTAR PRADESH. PIN-276001

ad02a0@r.postjobfree.com

Mobile: 975-***-****

OBJECTIVE:

To join your firm to give a bright path to my career and to give the best that I have for the growth of the firm.

PROFESSIONAL EXPERIENCE:

Samsung Display Pvt. Ltd. Since Dec 2020 to Till now Senior Engineer Production

Location: Noida (U.P.).

RESPONSIBILITY

Manufacturing of Rigid Amoled Display for Mobile phones of SAMSUNG.

Process of manufacturing Amoled Display (CP/OLB, Lamination, Assembly & Inspection), Auto Packing Process, AGV Overview.

Workplace Uses(Lot Management, Panel History, Aging, Judgement, Operators UI,

Planning daily production made as per Master Plan.

Minimizing Rejection/Rework/Customer Complaints by continuous improvement in manufacturing process(Like Operators Training, Panels Handling, ESD Use, SOP & OPLS Uses) ensuring countermeasures for in-house quality problems

Maintaining all system documents such as production report, MIS, Daily Inventory Sheet, raw material consumption, Downtime Sheet, monthly schedule vs daily production & so on

Recording shop floor documents such as Production Planning, Kaizen Sheet, OPM, Safety Tree, Skill Matrix, Operators CT Study, WI Station Wise, Poke Yoke Check Sheet, Machine Check Sheet, Process Revalidation Sheet & so on

Implementing Shop Floor practices like 5’S, 3-M, 3-R, Regular Training (Safety, Quality, 5S & so on) and manpower rotation

Following-up & interacting with Equipment Teams for downtime reduction & product quality enhancement.

Conducting down-time analysis & ensuring countermeasure to reduce the same

Coordinating with other departments like machine maintenance, quality(OQC & PQC), Yield Engineering, Manufacturing Support, Rework Team, Innovation team

Panels(Display/Module) tracing by Workplace in system PROJECTS:

As a Team Leader in the setup of Display Manual Inspection (FT & FVI) Line in Samsung Display Noida Pvt. Ltd., Noida.

Cycle Improvement on MTP due to LCA done that stage. i.e.(Manual scanning Auto scanning)

Description:

Completed Established a manual inspection line with proper inspection instruments like Ionizer fan, Magnifying lens, BCR, SOP, OPLS, Inspection tables with alignment, ESD equipment’s Pockets, Seven wave lamps, Systems to Operate Operators UI on each stages. Training also provided to Operators about how to do inspection at inspection line.

LG Electronics India Ltd. Since Dec 2019 to Nov

Senior Engineer Production

Location: Greater Noida (U.P.).

RESPONSIBILITY

Taking care of Refrigerator lines (Ref_01 & 02) in terms of Productivity, Quality & new development.

Leading New projects (Innovation & Line balancing) as Project Leader

Monitoring Main KPIs like IF Cost, TLDR, Instant Loss, etc.

Monitoring Daily, Weekly, Monthly data related to line operations

Working on MP Reduction Task to improve Productivity & Line optimization.

Handling all Line related audits like Capability Audit, ILO Audit etc.

Installing Fool proof systems on line to reduce Quality issues

Working as Team Member in FFR reduction activities. PROJECTS:

1) Manual bar code scanning replaced with auto bar code scanning in outplace of refrigerator. 1 MP reduction through this activity.

2) Jig to be implemented for lamp bulb check in Aura model. Defect PPM reduced from 600 PPM 150 PPM

3) Full proofing of condenser fixing by Condenser Barcode scanning develop to avoid wrong fixing of condenser.

4) Full proofing of label/diagram pasting. Tilted and wrong fixing of diagram avoid by vision camera.

VOLTAS LTD. From Feb 2017 to Dec 2019

Production Engineer

Location: Pantnagar (Uttarakhand).

RESPONSIBILITY

Process balancing line and process mapping to increase man-hour efficiency and productivity/OEE.

Responsible to implementation of TPM on Shop Floor

Responsible for Training of New Joinee (GAT, DAT, DET) & Workers.

Conduct internal auditing on 14001:2015 (EMS), 18001:2004 (OHSAS).

Effective Shop Floor management with implementation of best 5S on floor.

Plan to execute 100 % Production target achievements as per required production quantity.

Manpower planning according to given plan of production by PPC Dept.

Coordination of Quality, PPC & Purchase department for Manpower & Material Planning.

PPAP activity for new developed parts.

Working knowledge of Poka-Yoka, Why-Why Analysis, 7QC Tools, 5S & Kaizen.

Knowledge of Polyurethane foaming process.

Defects related analysis and Countermeasures management.

Cabinet foaming breakdown analysis.

In charge for process controlling of Final Assembly Line of Chest Freezer, VISI Cooler &Water Cooler.

Analysis the In house problem.

Skill matrix( manpower skill evaluation)

All Final Assy. control rejection Arranger product or process Training for operators PROJECTS:

Preassembly layout change to improve productivity.

Manpower reduction activity by merging the process and by doing time study.

Increase the line target from 272 to 288 in 8 hours by complete time study of each process.

Minimize the line defect by doing Why-Why analysis from 9% to 2%.

Replace sealing by using of ultrasonic machine.

Reduction in scrap cost of final assembly due to foamed cabinet.

Reduction of brazing defects.

PROFESSIONAL QUALIFICATION:

Bachelor of technology Degree in Mechanical Engineering (2016) Graphic Era University Dehradun, Uttrakhand, India. First Class with honors (76%)

EDUCATIONAL QUALIFICATIONS

First class in 12th standard (72.3%) from K.V. Azamgarh. First class in 10th standard (81%) from K.V. Azamgarh. COMPUTER SKILLS:

Operating Tools: M.S.Word, M.S.Power Point, M.S.Excel

Workplace(Production Tracking Software with QR Matrix of Product)

Basics of SAP

HOBBIES:

Exercising and maintaining good health

Playing Badminton and Cricket

Listening music

PERSONAL DETAILS:

Father’s Name : Late Veer Nath Singh

Mother’s Name : Smt Indu Singh

Date of Birth : 05th July 1993.

Declaration: I solemnly declare that the above information is true and correct to the best of my belief & knowledge. I understand that if any information given above is found false, my candidature is liable to be rejected.

Date:

Place: VIVEK VIKRAM SINGH



Contact this candidate