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Quality Inspector Mechanical Design

Location:
Waukesha, WI, 53188
Posted:
November 10, 2023

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Resume:

MICHAEL J. BELLEK

*** ****** **. 262-***-****

Waukesha, Wisconsin 53188

ad00or@r.postjobfree.com

CAREER SUMMARY

Skilled professional with 20 years of experience encompassing mechanical design, project engineering, manufacturing

and quality supervision in an optical and industrial manufacturing environment and Professional Home Inspector.

Proven prformer who consistently achieves management goals and objectives, implements productivity improvement

and cost saving programs. Excellent interpersonal and communication skills at all levels of the organization and with

associates; a team leader and builder with a motivational management style. Strong technical knowledge with solid

project management, laboratory, production, and operations expertise.

EXPERENCE

PPC Flexible Packaging May 2020- Oct 2023

Quality Inspector ASQ Certified Quality Inspector

Certified AIB HACCP certified food safety. FSQ practitioner

Conducted audits of manufacturing and ISO 2015

Conducted COF testing and Tensile strength on manufactured die cut and label packaging.

Precision Home Inspection, (Illinois, Wisconsin)

Inspector 2003- 2020

● Course study in all aspects of building construction including plumbing, electrical service, HVAC.

● Completed Illinois mandatory State licensing class prerequisite Acquired Illinois State License

● Acquired Wisconsin Sate Home Inspection License number 1832-106

● Conduct quality audit of residential homes, average 3 hour visual inspections of all accessible areas of

residential and commercial properties per State law standards.

● National Home Inspectors Exam.

● Radon and Mold Certifeid.

● Exceeded completion of all necessary yearly CE requirements.

● Customer focused with explicit communication skills both verbal and written.

Project Supervisor Stratoshere Quality Oct 2016- April 2017

● Manage third party inspection teams at various facilities.

● Developed detailed and documented work instructions.

● Train team members for inspection, sorting, data collection of rework projects.

● Report all non- conformances and work to identify, investigate and implement corrections.

Trulite Glass and Aluminum Solutions Oct. 2014-March 2015

Glass temper, Manufacture Insulated Commercial Windows, Laminated glass

Quality Supervisor

● Quality Assurance

● Implemented Corporate quality procedures.

● Wrote and implemented Record retention and corrective action procedures.

● Worked with maintenance on developing manufacturing PM of critical Process equipment.

Arvato Digital Services Oct. 2011-Jan 2012

Packaging Supervisor

● Responsible for all daily manufacturing of specialty digital packaging consisting of software CD’s, cases and

printed instruction.

● Set production schedules for 9 line leads and their 40-125 associates based on capabilities, and sales orders.

● Trained staff to ensure efficient completion of all manufacturing functions to meet customer goals

● Worked with Quality control to established standards internal and customer driven.

● Enforced all safety rules and corporate policies.

Defender Direct Aug.-April 2010

Authorized ADT security insallation Company

● Installation of residential wireless security systems inside clients homes.

● Determine best possible placement of the panel and sensors

● Point out deficiencies and Recommend additional security where needed

● Conduct training of the system to the home owners.

ODW Logistics Jan. –July 2009

ODW handles shipping and warehousing for all 300 Batteries Plus francise stores across the US.

Batteries Plus Sept. 2008-Dec. 2008

● Assembly Supervisor Managed all daily manufacturing of specialty battery packs in series or parallel

configurations.

● Set production schedules for five full time associates based on manufacturing capabilities, sales orders,

forecasts.

● Managed all raw material inventories of batteries, hardware, and consumables including all packaging

materials.

● Wrote photographic based SOP’s, incorporating all components and specifications for manufacturing.

● Designed fixturing to ensure consistency through production runs.

CIBA VISION/Wesley-Jessen Corporation, Des Plaines, Illinois 1987-2002

Leading designer and manufacturer of cosmetic and correction disposable contact lenses.

Holder of US Patent 5,062,701 – Asymmetric Contact Lens (1989)

Project Engineer, Mechanical and Design/Drafting Engineering (1998–2002)

Conceptualize, develop and detail manufacturing drawings for complex one-of-a-kind production machinery and

implement process equipment modifications to enhance and improve operating efficiencies. Initiated, evaluated and

implemented solutions to resolve various production problems.

● Worked on team to develop, build, install and validate a new semi-automatic line for the new toric FreskLook

lens. New line produced 30,000 lenses daily which generated $50 million in revenues.

● Developed new ink cup design for pad printing that was unique to Wesley Jessen.

● Supervised the design, fabrication, assembly and installation of specialty pad printing systems.

● Designed part fixtures allowing for consistent print placement 0.01mm) and designed quick-change

components for all consumables.

● Wrote SOP’s, set preventive maintenance schedules and trained operators and mechanics on the new

equipment.

● Increased production rates on two new automated lines beyond targets by 5% and on existing lines by 17%

through efficiencies in parts handling.

● Coordinated with equipment manufacturer in fabrication and $1.8 million expansion line and collaborated with

purchasing department to ensure timely delivery of specified products.

● Redesigned existing equipment and wrote specifications for drawings to support a new three-colored

ColorBlends lens that generated $100 million in revenues. Worked closely with R&D and outside vendors to

develop tooling for print placement to meet very tight tolerances.

● Redesigned the an automated lens inspection system with a more robust design to prevent downtime and stop

non-conforming lenses from moving to packaging.

● Developed design and retrofit machines to support a new toric colors line. Determined lens expansion

coefficient to determine tolerances. Worked closely with clinical doctors to develop and redesign distinctive

logo markings for lenses.

Manufacturing Supervisor (1998-1999)

● FreskLook Torric lens for astigmatism Directed activities of 35 associates on various individual custom

equipment in the manufacture of 30,000 finished contact lenses daily; which generated $50 million in revenues

● Worked closely with the Manufacturing Manager and Production Planner to meet the company forecasts.

● Implemented a cross training schedule of associates to better meet daily production schedules.

● Ensured manufacturing compliance to ISO 9000 standards.

Quality Assurance Supervisor (1995-1998)

● Directed activities of 15 staff to test incoming supplies, measure raw materials and final device inspection of

finished goods, in process quality analysis in both manufacturing and packaging of Sterile Medical devices.

● Cross trained staff to ensure efficient completion of all QA functions to meet manufacturing goals.

● Conducted supplier audits and conducted tests of internal procedures to ensure compliance to ISO 9000

standards.

● Cited deficiencies and recommended Corrective actions.

Technician III (1989–1995)

● Designed and built finished process equipment in conjunction with the Senior Designer, R&D and

manufacturing.

● Designed, fabricated and assembled equipment for the new automated contact lens manufacturing line.

Engineering Technician II (1987-1989)

● Evaluated and validated new equipment. Developed and documented SOP’s. Developed and implemented

significant process improvements.

● Produced diamond-turned lenses including polishing, decorating and finish processing of contact lenses.

● Inspected lenses utilizing toolmaker’s microscope and interferometer equipment

Morris County College, Randolph New Jersey AAS, Mechanical Technology

College of Lake County, Grayslake, Illinois AAS, Engineering Science

Attended classes Industrial Technology SIU BS Industrial Engineering Technology

Microsoft Windows, Microsoft Office Suite (Word, Excel, Microsoft Project, Auto Cad, Anvil, and most data base

softwares.

Fluent in GD&T and Drafting, Lean, 5S

American Society for Precision Engineering (ASPE)

American Society of Home Inspectors (ASHI)

American Society for Quality (ASQ)



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