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Lean Manufacturing Engineering

Woodstock, Ontario, Canada
April 21, 2017

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Dilip Kumar Yakkali

Industrial Engineering Graduate Cell: +1-519-***-**** Woodstock, ON

A new Master’s graduate from Industrial Engineering looking for a good position in process, quality, lean, who always believes in hard work and learning can be the only reason to achieve success and wants to serve for a company with good potential. Profile of skills

7 Years of progressive knowledge and experience on Auto-Cad, SolidWorks.

7 months of experience as a production associate in Schukra, Autrans Canada LTD.

8 months of Co-op experience implementing Process study, Quality Tools, APQP, PPAP, 8D Analysis, lean and six-sigma in Cyient PVT LTD.

4 months of live Project Experience in a packaging company for lean manufacturing course.

Key player in the management supporting Quality, safety, cost and service system.

Eliminating waste/scrap, reducing the downtime. Identify and implement the lean tools including Kaizen, value stream mapping, Visual management system, 5S methodology. Work Experience:

Production Associate April 2017 - present

Autrans, Ingersoll, ON

Duties: Worked on assembling stabilizers, O2 sensors, some engine assembly. Production Associate September - February 2016

Schukra of North America, Windsor


Uses various types of Fixtures and tools to assemble Flex mats and Actuators according to the quality and assembly requirements for Chrysler, Ford and Nissan companies.

Followed Kanban Process and Maintained a clean work area as per the 5s concept guidelines. Engineer (Co-op) September 2014– April 2015

Cyient India private limited – Hyderabad, India

Key Responsibilities

Calculate the production cost, time involved, resources we have in production department and estimate the total new cost by communicating with the Lean Champion department.

Root-cause analysis for every problem, Modapts study for every activity of worker to reduce number of MODS resulting reduction of extra work to the workers.

Implement Value stream mapping (current and future state), calculating cycle time, OEE, downtime, Takt- time, Yamazumi charts, calculating the balance ratio & efficiency.

Give Inputs for APQP, 8D, PPAP, Cpk, Cp, Quality tools, VSM, Kanban process.

Study the sequence of operations, material flow, process, organizational charts and promote the effective usage of equipment in the plant.

Solving manufacturing and assembly issues by communicating with the supervisor. Project: Increase revenue and solve the issues related to the sheets and parts and service.

Changed the location of parts packed and placed, which reduced the workers effort to travel and pick the parts for the remaining process in an assembly line

Total revenue inclined by 2% of the previous year. Tools Implemented: Modapt’s study, value stream mapping.

Introduced the color tag technology to recognize the parts and tools that are misplaced every-where and arranged in a specific individual locations.

Aluminum and copper sheets are placed separately and put into specific places instead of mixing up from the warehouse.

Workers time saved: 23 minutes for 8 hours per worker. Tools implemented: Root cause analysis, 6 sigma, 5S methodology. Academic Project (Lean Manufacturing course)

Increase of Productivity September 2015–Dec 2015

University of Windsor, ON, Canada

Developed a model for a packaging company that save the cycle time of 1.2 seconds per 4 minutes(total cycle time) and eliminating a person in the current product line

Created a clean atmosphere by eliminating the waste thrown all the places and implemented new methods for maintaining good atmosphere

Saved revenue expenditure of 40,000 dollars per line per annum for the company Environment

Lean, 5S, Quality, Value Stream Mapping, Modapt’s study, Quality function Deployment. Education

Master of Engineering-Industrial Engineering (University of Windsor, ON) May 2015- July 2016 Bachelor’s of Technology – Mechanical Engineering (K L University, India) April 2010-2014 Skills and Additional Information

Strong management skills, Can take responsibility, demonstrate a positive behavior, motivate others and work efficiently.

Maintain good relations with Employees and other people.

Willing to travel, Having Canada Open Work permit, U.S.A B1/B2 and Indian citizenship.

Speak, read and write English, Telugu and Hindi.

Computer skills: Strong Excel, MS word, Power-point, typing, Outlook abilities, Auto Cad. ReferencesReference-1

Reference – 1 (Manufacturing Supervisor)

Name: Kenneth Flemming.

Company: Schukra of North America.

Tel:519-***-**** Ext: 3202.

Available time: 7AM – 2 PM (Monday to Friday).

Reference-2 (Graduate Assistant in Master’s)

Name: Bandhav Varma Penmatsa

Company: Systek Automated Controls Inc

Tel: 519-***-**** ext- 233 Available time (Monday to Friday 8:30 am to 5:00 pm) email: (Can email at any time). Reference-3 (Team Lead in Cyient Pvt. Ltd)

Name: Bolisetti Vishnu

Company: Cyient Pvt. Ltd., Hyderabad, India

Tel: +91(812)-(560)-3476 Available Time (Monday to Friday 10:30 Pm to 8:30 Am Canada time) Email: (can Email Any Time)

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