Engineer Injection Molding

Siddhesh Raut

*****@*******.*** 716-***-**** ** Montrose Avenue, Buffalo 14214

Summary

Masters in Industrial engineering, with 1year of professional experience in automotive and manufacturing field. Specialized in quality and lean manufacturing. Six Sigma Green Belt by the government of India

Education

Masters in Industrial and Systems Engineering University at Buffalo, The State University Of New York Aug.2015-Dec.2016

Key subjects : Design and analysis of experiments DOE, Six sigma quality, Quality Assurance, Lean enterprise, Stochastic Methods, Decision Analysis, Supply chain management, Production planning & control, International marketing, Engineering management II

Bachelor of Technology in Production Engineering Vishwakarma Institute of Technology, Pune, India Aug.2010-May2014

Work Experiences

1.Goodwill Industries of WNY Aug.2015-Dec.2015

Title :Six Sigma Intern

2.SMI Pvt. Ltd. (Precision machining specialist) Mar.2015-Jul.2016

Title :Quality Engineer

Served as technical representative to customer on behalf of the firm

First designated Industrial Engineer of the small firm

Responsible for quality, line balancing, adherence to ISO 9001& OSHA safety standards, improving OEE and implementations of lean manufacturing

3.Tata Auto Components Systems Pvt. Ltd. (Automotive OEM-Plastic Injection Molding) Oct.2014-Mar.2015

Title :Graduate Engineer Trainee

Primarily in charge of 7 plastic injection molding machines and their troubleshooting

Supervised 15-20 workers on the machines and manpower allotment

Responsible for quality of the products, adherence to TS16949, continuous improvements and other project management

Professional and Academic Projects

1.Six Sigma project to improve on time delivery (Goodwill Industries)

Deployed DMAIC methodology to analyze current lead time and quality issues

Conducted why-why analysis, root cause analysis(RCA), spaghetti diagram

Proposed optimized layout for material flow and achieved 95% on-time delivery

2. Cycle time reduction for housing drilling and tapping operation (SMI Pvt. Ltd.)

Designed a new jig for gang drilling and tapping. Prepared SOP (standard work) for the same

Reduced the number of operator. Reduced the cycle time to 1/3rd of original time

3.General Lean implementations (SMI Pvt. Ltd.)

Being the first designated industrial engineer, initiated lean practices such as 5S, preventive maintenance, standardize work

Hands on experience with GD&T, troubleshooting, engineering drawings and ISO 9001

4.Single Minute Exchange of Dies (Tata Auto Components Systems Pvt. Ltd.)

Converted internal tasks into external.

Used creative Kaizens like Color-coding molds by customers, using locating rings for fast alignment of mold into the machines. Proposed new magnetic clamping system under continuous improvement

Used Gantt chart for mold change operation for fool-proof (Poke-yoke) crane availability during production planning

5.Six Sigma project for rejection PPM reduction of engine head cover

Deployed systematic DMAIC method, And Value Stream Mapped (VSM) for the highest rejection ppm part of the company

Conducted MSA,FMEA, 4M analysis, fish bone diagram to investigate the problem

Validated root cause and RCCA. Implemented the solution, PDCA and built control plan

Brainstorming and training of workers for better quality of the product

6.New Product development NPI (Tata Zest© )

Assisted Sr. engineer to set up new assembly line for new part

Coordinated PPAP, layout, training

7.Inventory control for stochastic demand

Reviewed the current inventory model for reordering points

Developed a systematic (Q, R) and (s, S) policies for highest movement batteries

Annual savings of around 6.35% on total average annual cost inventory by optimizing EOQ and safety stock

8.Optimizing number of ball bearings picked by electromagnet using “MINITAB”

Conducted MSA studies and Gauge R&R. Designed and analyzed 26-2IV fractional factorial experiment in Minitab to determine significant factors

Constructed SPC XBar and R chart for optimized system values

9.Decision making to live on-campus or off-campus using “PALISADE THE DECISIONTOOLS SUIT®”

Conducted survey to get weightage values for the choices

Developed and analyzed decision tree in “Palisade decision tree”

Studied Sensitivity analysis and Created Risk profile and tornado diagram

Developed solution for minimum cost model

10.Robocon (International robotics competition)

Designed and manufactured of robots for specific task

Won 2nd position on national level competition

Designed Pneumatics systems for actuators

Competency Summary

Six Sigma, Lean manufacturing, 8D, FMEA, Marketing, Engineering Management, Plastic Injection Molding,Kaizens,4M analysis, 5S,SMED,Root cause Analysis, Teamwork

Software skills

Minitab, SAP, Palisade Precision tools, MS Office: Word, Excel, Catia, AutoCAD, Leadership, Strong organizational and analytical skills

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