Morteza Moalemi
Metallurgical / Materials Engineer
**** **** ***** *, *** 420 Seattle, WA 98199 609-***-**** *******.*******@*****.*** US Permanent Resident
PROFESSIONAL PROFILE
Team-focused, goal-oriented engineer with domestic and global experience and forward-thinking scientific professional with a proven history of designing and developing analytical and experimental techniques to evaluate mechanical, materials, and processing systems, monitoring key variables to ensure high performance. Capable of technical problem solving and utilizing diverse material processing and characterization instruments.
TECHNICAL SKILLS & ACCOMPLISHMENT
Over four years of experience in R&D, Testing, Analysis and Manufacturing
Hands on experience with Materials Testing and Characterization. Laboratory instructor for mechanical testing of Metals and Ceramics (YSZ -Yttria Stabilized Zirconia) including Vickers, Brinell and Rockwell Hardness, Fracture Toughness, Tensile, Spectrometers, Optical Microscopy, Metallography, DTA/TGA, TEM, SEM, EDS, XRD, AFM and FTIR
In depth knowledge and experience with Heat Treatment, Casting and Physical Metallurgy
Adept in Micro-Technology Engineering, Including Clean Room Experience, Slot Die Casting, Sintering Processing, Batch Processing, Furnacing, Mask Aligner, Thermal Evaporator and photolithography Fabrication
Strong competency in Root Cause Analysis, SPS, DOE, technical writings and oral presentations
Proficient in MatLab, Solidworks, AutoCAD and Microsoft Office RELEVANT PROFESSIONAL EXPERIENCE
ENrG Incorporated (Buffalo, NY) Nov 2015 – Dec 2016 Materials Engineer
Overseeing technology transfer of R2R (Roll to Roll) process development for ultra-thin, flexible ceramic substrate
Lead and supervise QC data collection and analysis
Experience in maintaining a laboratory and laboratory equipment and also worked with equipment suppliers
Research, design and implement new quality control procedures for increase production yield
Execute Design of Experiments (DOE), SPC and Root Cause Analysis to optimize manufacturing and materials processing
Executed extensive microstructural analysis, including SEM, EDS, XRD measurements
Optimization of sintering conditions and production
Hands-on work experience with slot die casting and furnacing of YSZ thin film
Train new employees in QC positions
The State University of New York at Buffalo (Buffalo, NY) Sep 2013 – July 2015 Research/Teaching Assistant/Instructor
Independently instructed senior engineering students on how to perform mechanical tensile tests, hardness, impact, scanning electron microscopy, X-ray diffraction, and heat treatment on steels and steel alloys and held weekly lectures on correlating the mechanical test results to micro-structural properties of the materials
Experience in maintaining a laboratory and laboratory equipment and also worked with equipment suppliers
Successfully developed and characterized the MnO2-based (battery) electrode materials
Designed, optimized and fabricated a new method needed for battery electrode materials
Hands-on research experience with effects of the MnO2 volume fraction, the carbon black volume fraction and the presence of the electrolyte on dielectric constant and electrical conductivity of carbon black in a manganese-dioxide electrochemical battery electrode Stevens Institute of Technology (Hoboken, NJ) Jan 2011 – May 2013 Research Assistant
Experience with Microfabrication and Nanofabrication
Hands-on research experience with silicon dry and wet etching, mask design for photolithography, etching, FTIR, DSC, TGA, AFM and soft lithography
Manipulated droplets at ultra-low voltages and utilized tunable surface wetting of PPy (DBS) attributed to the induced chemical change upon reduction and oxidation reactions (redox) on conductive polymer
2 years of cleanroom experience leading a team of 2 undergraduates that supported the research Iron Alloy Steel Co. (Tehran, Iran) Sep 2008 – June 2010 Metallurgical/Materials Engineer
Hands-on experience in metal working including casting, heat treating (carburizing) steel alloys
(Stainless steel, low/high carbon steel) and metallography
Wide-ranging knowledge and expertise working with low/high carbon steel
Developed, presented and implemented new ideas for management to improve processes
Performed quality control testing standards: Mechanical testing and NDT University of Tehran (Tehran, Iran) Sep 2005 – April 2007 Research Assistant
Synthesized nano crystalline mullite (Ceramic) by mechano-chemical process (sol-gel / milling)
Facilitated the mullitization transformation by Intermediate milling of the gel
Decreased the transformation temperature by increasing the milling time
Performed hot pressing and conducted XRD and SEM to study the microstructure of powders EDUCATION & CREDENTIALS
Master of Science in Mechanical Engineering, (MSME) with focus in Materials July 2015 State University of New York at Buffalo (Buffalo, NY)
Master of Science in Materials Science and Engineering January 2013 Stevens Institute of Technology (Hoboken, NJ)
Bachelor of Science in Metallurgy and Materials Engineering September 2007 University of Tehran (Tehran, Iran)
JOURNAL PUBLICATIONS
M. Moalleminejad, D.D.L. Chung, “Dielectric constant and electrical conductivity of carbon black as an electrically conductive additive in a manganese-dioxide electrochemical electrode, and their dependence on electrolyte permeation,” Carbon, 91, 2015, 76-87.