Gerard. Amal

General Manager Manufacturing Solar Inverter

Bangalore, Karnataka

aczudy@r.postjobfree.com - +91-944*******

To work on cutting edge Technology projects in a multicultural environment, add value to organization with my knowledge, skills and experience. Have worked in UPS industry for more than 2 decade in design, production and customer support, objective to meet scheduled delivery, and support on time. Review of design under production for improvement and implement verified changes to meet customer requirement.

WORK EXPERIENCE

General Manager Manufacturing Solar Inverter

M/s POWER ONE MICROSYSTEMS PRIVATE LTD - Bangalore, Karnataka - January 2014 to May 2016

General Manager Production

Avni Energy Solutions- - Bangalore, Karnataka - January 2013 to December 2013

• LED Light Manufacturing Review, production feasibility.

• Sourcing PCB Fabricator.

• Implementation Inventory Control.

• Review Product, Build Fabrication.

• Vendor Evaluation for Active Components.

• Customer review.

General Manager Operation

ATS Technologies Bangalore. - Bangalore, Karnataka - June 2012 to January 2013 E M S Prototype and Contract Manufacturing

• Production Plant facility setup.

• Review production feasibility.

• Sourcing PCB Fabricator.

• Implementation Inventory Control.

• Profiling and Review for High Power LED Assembly ON Metal Core PCB.

• Verification of SMD Stencil Requirement.

• Review Product, Build Fabrication.

• Sourcing and Importing Electronic components and Hardware.

• Vendor Evaluation for Active Components.

• Customer review.

General Manager Operation

3D Technologies Pvt. Ltd., - Bangalore, Karnataka - April 2008 to June 2012 E M S Prototype and Contract Manufacturing

• Review production feasibility.

• Sourcing PCB Fabricator.

• Sourcing and Importing Electronic components and Hardware.

• Vendor Evaluation for Active Components.

• Implementation Inventory Control.

• Profiling and Review for BGA Assembly.

• Profiling and Review for High Power LED Assembly ON Metal Core PCB.

• Verification of SMD Stencil Requirement.

• Review Product, Build Fabrication.

• Customer review.

Sr. Manager Production

Epsilon Embedded Computing Pvt. Ltd. - Bangalore, Karnataka - April 2006 to April 2008

• Review of Multilayer PCB Design.

• Review production feasibility.

• Sourcing PCB Fabricator.

• Sourcing and Importing Electronic components and Hardware.

• Vendor Evaluation for Active Components.

• Implementation Inventory Control.

• Product Build Fabrication.

• Support Application Engineers

Projects

• Project AMD GRS.

PCB Design Review.

Enclosure Fabrication.

Product integration Mechanical Assembly.

• Cyber Boards ( HS1)

PCB Design Review

PCB Design for I/O Connectors.

Enclosure Fabrication.

Product integration Mechanical Assembly.

Plant Foreman & Quality Assurance Head

Electronics & Controls Power Systems Pvt. Ltd - Bangalore, Karnataka - 1981 to April 2006 Product: Panel Instrumentation

High power Rectifier

On Line Uninterrupted Power supply

Work Profile

• Material planning for fabrication and production.

• Inward Material Inspection.

• Testing and Quality Assurance.

• Vendor development.

Production Manager (Fabrication, Assembly and testing of finished product) . 7Yrs.

• Heading group of

• 20 sheet metal tradesmen (Sheet metal Enclosure Fabrication)

• 25 electrical and electronics technicians Electrical for chassis electrical wiring.

• 25 Electronics and Communication technicians Electronic Component forming and assembly and testing.

• 10 Electronics and Communication technicians for quality testing and performance testing of finished product. Quality Assurance Manger for period of - 5Yrs

• Heading group of 5 Electronics and Communication technicians and Engineers for product validation and final testing.

• Training Field Customer Support Engineers.

Sr. Manager Customer Support Head, INDIA for period of - 6yrs.

• Heading team group of 150 Field Engineers.

• Addressing unresolved site problems.

• Site Inspection, Preparation, erection and commissioning.

• Customer review and continual product improvement implementation. Sr. Manager Manufacturing for period of - 7yrs

• Heading group of 250 tradesmen & technicians and QA Engineers.

• Conducting periodic design review Audit and product improvement.

• Training Field Engineers and QA Engineers.

• Conducting periodic Internal Audit.

Sr. Manager Techno-commercial

• Validating order received.

• Review production feasibility.

• Apprising customer with changes required to requirement.

• Generating feasibility report for production.

• Generating Customer vice installation date.

• Generating Post guarantee data.

• Posts guarantee Annual Maintenance Contract Finance Generation.

• NON AMC service spares planning and finance generation

• Internal Periodic Audit and review for customer satisfaction. Project Handled:

• T E C Empanelment.

• Bench Marking Test (CQA, Doordarshan Projects)

• Vendor Development and Certification.

• ETDC and Third Party Inspection.

• ISO 9001-2000 Documentation.

• S Mark Certification.

• Training Field Engineers.

• Design review.

Achievements

• Introduction of IGBT as power switching device.

• Setup of test fixture for testing of Assembled Boards with actual load conditions.

• Setup of test panel for testing of finished product.

• Change in layout for downsize of product.

• Electronic Stores Layout for component storage and management.

• Coding components for tractability and storage.

• Trained Internal Auditor ISO 9001-2000.

Plant Foreman & Quality Assurance Head

Applied Synthetics - Bangalore, Karnataka - 1979 to 1981 Heading group of 30 glass blowing Tradesmen. Trained in specialized micro and medium glass blowing and glass bonding techniques.

• Assembly and testing of GDR Tube used for Telephone Line Distribution Panel and Telecom Instruments.

• Assembly and testing of Electronic Telephone Ring Synthesizer.

• Inward Material Inspection.

• Inspection and testing of finished gas filled GDR tube for safety function, with break down function at high voltage.

• Finished Product Quality Inspection and Acceptance test by DOT at Bangalore.

• On site testing and QA acceptance at CQA Telephones Department assigned lab.

• Achievement

• Designed portable test Zig for on site testing of GRD Tube. Senior Sales Executive

Bhat's Electronics Pvt Ltd Bangalore - Bangalore, Karnataka - 1978 to 1979 Work Profile

• Heading group of 3 sales executives.

• Product:

1. Electronic Burglar Alarm for Bank, Corporate with fence guard, Corporate with fence guard

2. Proximity Alarm for Time Office,

3. Patient Bed Call Systems for Hospital.

• Responsibility: Site inspection and erection and commissioning.

• Order Closed

• Proximity alarm security system order form ITI, HAL BEML, and BHEL Bangalore.

• Patient Bed Call System order from North side Hospital, Bangalore Hospital, Seeta batheja specialty Hospital Bangalore. EDUCATION

Electronics

Calcutta University - Kolkata, West Bengal

1983

SKILLS

excel; word these were used regularly for comunication and spread sheet as General Manager (10+ years) ADDITIONAL INFORMATION

Technical Qualification: Diploma in Radio & Transistor Technology

Institution: Lizzner Radio Institute

Vasanth Nagar Bangalore

Year of Passing: 1980

Pre University: St. Josephs College Bangalore (PCBM) Year of Passing: 1979

SSLC: St Aloysius High School Bangalore

Year of Passing: 1975

Extra curricular Activity Trained in Civil Defense and Fire Fighting. Date:

Place: Bangalore [Gerard. Amal]

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