Quality Control Power Plant

CURRICULUM VITAE

R KARTHIKEYAN

E-Mail: ************@*****.***

Mobile: 0091-948-***-****

Executive Digest

Dedicated Professional with More Than 7.4 Years of Experience In the field of QA/QC, Welding & Piping NDT Inspection in Several Types of Thermal Power Projects. Proven track record in Pipelines, Boiler erection, Steel Structures Inspection. And NDE Inspection UT, RT, MT, & PT. Preparation & Review Of NDT & QC Reports, Drawings, Codes, Specifications, International Codes & Standards Familiar With Are ASME Sec II, Sec V, Sec VIII, Sec. IX, B31.1, AWS D1.1, Codes And Various ASME & Other Client Specifications.

EDUCATIONAL AND QUALIFICATION

DIPLOMA IN MECHANICAL ENGINEERING(2008)

CSWIP – 3.1 CERTIFIED WELDING INSPECTOR(69640)(2017)

ASNT – Level II in MAGNETIC PARTICLE TESTING(2018)

ASNT – Level II in PENETRANT TESTING(2018)

ASNT – Level II in RADIOGRAPHIC TESTING(2018)

ASNT – Level II in ULTRASONIC TESTING(2018)

WORKING EXPERIENCE 7.4 Years

CB&I SHAW EMIRATES PIPES MANUFACTURING LLC ABU DHABI UAE During the period June 2015 to June 2016 as a QA/QC INSPECTOR.

Projects :

Jazan Refinery& Terminal Project as a Aramco approved piping inspector

ARAMCO APPROVED PIPING INSPECTOR

Wheatstone Project LNG Plan, Australia, as a welding inspector

ROLE AND RESPONSIBILITIES

Review& implementation of Method Statements, Inspection and Test Plans.

Review & implementation of Welding Procedure (WPS) as per requirement.

Material receiving inspection and verification with reference to test certificates as per the client required specification and ASME SEC II.

Handled materials:-

AS,CS, LTCS, SS,

Monitoring and maintaining control records for welding consumable daily basis.

Witnessing Welders Qualification Tests & maintain Welder Performance record.

Witnessing the Procedure Qualification Test & Maintaining the records.

Inspect all shop Fabrication fit-ups, alignment and visual inspection of all weld Joints.

Ensure that approved WPS are followed, preparing daily inspection reports.

Close monitoring of welding in all stages to ensure sound quality of weld.

Coordinating, witness & review of all third party inspection carried out.

Ensuring the Inspection / testing equipment’s at site are with valid calibration.

Co-coordinating with Client inspector for daily welding activities by stage wise inspection.

Witness of hydro test and pneumatic test.

Actively participating in weekly Technical conference along with Client and Sub contractor Quality Department section and QA/QC Managers.

Witnessing & Review of Positive Material Identification of Low & High alloy steel, Stainless steel, Nickel and Copper based materials and Welds.

In-Process Welding Inspection.

Post-Weld Visual Inspection of Weldolet, Sockolet, Threadolets.

Selection of Weld Joints for NDE as per Project Specification.

TROUBLE SHOOT Handled:-

Misalignment of outer diameter of pipe to pipe and fitting to pipe joints observed, solved in accordance with ASME B31.3 by providing proper instruction to the production team.

After welding the SS material joints a visual corrosion layer was seen on HAZ area after proper surveillance it absorbed that welders were using power SS brushes for cleaning HAZ area of the joint which was affecting the chromium layer on the surface resulting in formation of corrosion layer, issue was solved consulting the appropriate personnel’s.

TECHSUN ENERGIES AND ENGINEERING SERVCIES PVT.LTD

From Dec 2013 Welding Executive, to 2015

Thermax Ltd 2*15Tph processor Boiler biomass lampion grate boiler ambasamubrm Tirunelveli

M/s CETHAR LIMITED, JUNIOR EXECUTIVE, Trichirappalli, Tamilnadu June 2010 to Aug 2013

Brief Introduction

Hands of experience with good knowledge of engineering standards and Code troubleshoot work at Casting, power Plant Pressure parts, Circuital piping, Pipelines and Structural welding.

JOB RESPONSIBILITIES

Incoming material inspection as per the relevant codes and standards.

Inspecting the erection of piping and pressure part system as per approved drawings.

Verification of Welding consumable specifications and storage. Verification of welding processes calibration of welding equipment..

Preparation of Welding procedure Qualifications and performance qualifications.

Preparation of weld maps/ weld history sheets as per the project requirements.

Verification of pre heat temperatures and inter pass temperatures and weather conditions, Visual inspection of the complete weld.

Thickness gauge checking for boilers tubes and walls. radiographic of tank, vessels, pressure parts, prefabricated weld joints of pipes using gamma rays, magnetic practical testing and dye penetrant testing of welded jobs.

Verification of PWTH report & maintain records of same.

Verification of NDT personnel’s as per the qualifications, verifying NDT techniques as per project requirements.

Witness of NDT activities and (RT) Radiographic film interpretation. Co-ordination with NDT subcontractors,

Co-ordination with Client inspector for daily welding activities and for stage inspection. Post weld heat treatment chart verification.

Verification of hardness and PMI(Positive material identification) tests.

Witnessing and Verification of Hydro/ Pneumatic test.

Verification of pressure gauges calibration, Co-ordination with consultants, Clients and Sub contractors. Witnessing of chemical cleaning, flushing of piping systems.

Verifying calibration records for testing and inspection equipments.

Attending stage wise inspections of fabrications like fit-up, welding, NDT.

To ensure by monitoring and review that all activities are carried out as per the applicable code, standard and procedure which have been described by Design Engineering and QA/QC procedures.

Documentation for Q/A/Q/C Preparation of Final Erection data book for client submission.

Preparing Daily Inspection Report on Site Activities & submit it to Q/A,Q/C – Chief.

Preparing All NDT-Request Like UT, RT, MT, PT as per Drawing, ITP, and Code & Acceptance Criteria.

Maintaining Welder Certificates, Welding Machine, Baking Ovens, Recalibrating, Renewal and Update & Maintaining records of test certificates of incoming materials.

Calibration of All Instruments & Equipment’s Certification Updated Education History, Qualifications & other additional information

Work Experience

HARIHAR ALLOYS CASTING (P) LTD, Trichirappalli, Tamilnadu May 2008

Supervisor in NDT QUALITY CONTROL

TYPE OF JOB: All type of Valve body’s and bonnet.

Job responsibility:

Interpretation of RT Films as per Applicable Codes & Standards, Identifying the defects.

Ultrasonic inspection for Valve body’s & various kinds of casting jobs.

calibration of NDT Requirements and maintaining the records.

MP inspection and DP inspection for casting jobs.

Maintaining the Inspection reports prior to dispatch.

PERSONAL DETAILS

Name : R KARTHIKEYAN

Father's Name : N RAJASEKARAN

Date of Birth : 21-11-1986

Nationality : Indian

Permanent Address : 9, Mettu Street, Beemanager

Trichy, Tamil Nadu

India-620001.

Passport No. and Validity : H0402522 and 14/10/2018

Computer proficiency : MS Office, Word, Excel, Power Point

Marital Status : married

Languages known : Tamil, English and Hindi.

The above information’s provided is true to the best of my knowledge and belief.

Place: Trichy yours faithfully

Date: R.Karthikeyan

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