Mechanical Design Engineer

CURRICULUM VITAE

Mohan Shanmugam

Address : **/*** *,********* *****,

Velandivalasu,Edappady TK,

Salem-637105.

Mobile : +919*********

Email : **********@*****.***

Linkedin : http://in.linkedin.com/in/mohantce07

Objective

A challenging career in the emerging field, where I can employ and enhance my technical and analytical skills and contribute to the development of the organization.

Career Summary

Through my work experience, I have demonstrated my ability to solve the Design problems. I have also demonstrated my ability in reverse engineering, Customization of Mechanical Problems and bill of material Database Creation using Microsoft Excel and Access. During this time I have developed valuable Technical, Analytical, interpersonal skills and a skill set that I can put to work immediately in a highly competitive and challenging environment.

Key Skills

6 years overall experience in Special Purpose Machine, Product Design using CAD tools

Solid works (6 years) and AutoCAD (3 years) in Automation and Pump Industries.

Sound manufacturing process knowledge of Machining, Casting and Fabrication

Superior understanding of Geometrical Dimensioning and Tolerance and Pneumatic Circuit.

Developing the machine by Material selection-Robot, Motor, Bearing, LM guide, Sensor, Encoder,

Aluminium profile and Pneumatic components etc.

Strong knowledge of modeling and drafting standards & high quality manufacturing drawing preparation.

Very flexible to work and have capability to meet any challenging situation.

Self-starter and highly motivated and willing to handle independently and without regular supervision.

Software Skills:

Design software : Solid works 2014,AutoCAD

Application software : Microsoft word, Power point and Excel

Database software : Microsoft access

Pneumatic software : Festo fluidsim and Automation studio

Organizational Experience

Design Engineer (Automation Unit) (June 2012 till now)

Vego Technologies (Automatic Brick Stacking Machine) Coimbatore.

(www.vegobrickmachines.com)

Key Responsibilities

Material selection-Robot, Motor, Bearing, Aluminium profile LM guide, Sensor, Encoder and Pneumatic Components.

Layouts creation of clay bricks making machine full unit ( Unit consists - box feeder, grinding mill, mixing mill, extruder, cutting machine, sizing machine, clay conveyor & bricks conveyor).

Assembly & exploded assembly drawings creation with part list (BOM).

Inspection of manufacturing drawings.

3D to 2D conversion & detailing with GD&T.

Database Creation for material list by M.S access.

Key Achievements

Successfully accomplished brick making machine 3 full unit ( BM 400 & BM 300).

Automatic brick stacker unit-I

Automatic brick stacker unit is used for stacking the brick on the transfer car, according to the structure. It consists of belt conveyor, push out, splitter, 10bricks conveyors, gantry, picking units and transfercar.50 bricks can be lifted by a picking unit. Totally 100 bricks are lifted by this unit.

Automatic brick stacker unit-II Robot (Yaskawa motoman MPL-300)

Automatic brick stacker unit is used for stacking the brick on the pallet, according to the structure. It consists of belt conveyor, picking unit & pallet splitter.24 and 25 bricks can be lifted by this picking unit. Servo technology, Pneumatic cylinders and Yaskawa motoman robot MPL300 are used in this Unit.

Automatic brick stacker unit-III ( Servo System)

Automatic brick stacker unit is used for stacking the brick on the pallet conveyor, according to the structure. It consists of belt conveyor, picking unit & pallet conveyor.72 bricks can be lifted by this picking unit. Servo technology, Pneumatic cylinders and Aluminum profile are used in this unit.

Product Development Engineer (June 2012 till now)

Elevaq Engineering, Coimbatore. & Vego Pumps, Coimbatore.

(www.elevaq.com) & (www.vegopumps.com)

Key Responsibilities

3D Modeling and drawing creation of Pump parts using Solid works. (Example: Casing, Impeller, Etc…)

Reverse Engineering and 2D to 3D conversion

Assembly and exploded assembly drawings creation with part list (BOM).

Production follow up

Key Achievements

Successfully accomplished 3 projects (8/6 Gravel Pump full unit, Priming tank and Non return valve)

Over 150 reverse engineering component of press die tool for leading pump manufacturing company Hi-Tech Syndicate, Coimbatore.

Reverse engineering project of 8 by 8 Dewatering pump.

Design Engineer (June 2011 – June 2012)

Synetics Automation Solutions. Coimbatore.

(www.synetics.co.in)

Key Responsibilities

Calculation for the selection components such as pneumatic component, motors, etc.. are prepared using MS Excel.

Releasing 2D drawing of the components for machining with Geometric Dimensioning and Tolerance.

Preparing production plane to achieve the target.

Execution of Product Design and Develop products to client requirements.

Ensuring the design fits within the confined area per the customer inputs.

Testing components for reliability and functionality.

Proposing cost cutting projects by Part Integration & Design Simplification without affecting component’s function and quality.

Key Achievements

i)Reverse Engineering Project - Customer: SANTHA GRINDERS

Project Description: Role: Draftsman

Took accurate dimension form the grinders and flour mill. Prepared 3D part, assembly and 2D drawing by Solid work and AutoCAD.

ii) Special Purpose Machine - Customer: AUTOTEX

Automated assemble Machine for bobbin holder

Project Description: Role: Designer

In this project using robotic servo technology and pneumatic cylinders and grippers our systems are designed to dramatically maximize production with absolute minimal operator intervention.

iii) Special Purpose Machine – Customer: LAKSHMI CARD CLOTHING

Wire Rolling Machine and Wire Tensioner

Project Description: Role: R&D, Draftsman and Maintenance

The aim of the project is to Roll the wire automatically on the spool using induction motor and is moved front and back using a servo motor with ball screw for even winding of wire on the spool.

The wire tensioner is used to maintain constant tension on the wire to provide even winding on the spool.

iv) Special Purpose Machine - Customer: NIRMAL PUMP

Automated Part Loader and Unloader for CNC Machine.

Project Description: Role: R&D, Draftsman, and Maintenance

Automatic part loading and machine tending systems. Using pneumatic technology our systems are designed to dramatically maximize production with absolute minimal operator intervention. Whether you are looking for parts loaders, parts catchers or conveyor systems and tables, we have all your automation needs covered, from conception to complete implementation.

v) Special Purpose Machine - Customer: ADULON POLYMERS

Automated Sandblasting Machine

Project Description: Role: Project Leader The aim of the project is to used automatically sandblast to the Roller or structure in first booth and small component on the dial table in second booth with help of ABB robot.

vi) Special Purpose Machine- Customer: LARSEN & TOUBRO LIMITED

Automated Leak Testing Machine

Project Description: Role: Project Leader

The aim of the project is to detect the hole in the casting component using compressed air.

Education:

Secondary School (SSLC), Tamilnadu State Board,Salem. 77.00 -Percentage April’05

Higher Secondary (XII),Tamilnadu State Board,Salem. 85.58 -Percentage April’07

B.E ( Mechanical Engineering),

Thiagarajar College of Engineering(Anna University),Madurai. 07.36 –CGPA May’11

Achievements:

Awarded Best National Service Scheme Volunteer (Best Outgoing Student) of our college for the academic year 2011.

Black Belt holder in The World Shotokan karate-Do Federation, India.

Co – Curricular Activities:

Won First prize in Contraption event conducted by Mechanical Engineering Association of our college during 2009-2010.

Won Second prize in Contraption event conducted by Indian Society of Technical Education Student’s Chapter of our college during 2009-2010.

Won Third prize in Contraption event conducted by Institution of Engineers (India) students’ chapter of our college during 2008-2009.

Won Best presentation prize in the Software Programming event conducted by Mechanical Engineering Association of our college during 2008-2009.

Participated in Contraption event conducted at Gravitas’09 at Vellore Institute of Technology University, Vellore.

Participated in Design Contest event conducted by Institution of Engineers (India) students’ chapter of our college during 2008-2009

Participated in Auto Cad event conducted by Mechanical Engineering Association of our college during 2008-2009.

Extra Curricular Activities:

Sports:

Won Gold medal in Judo conducted in college Sports day ’08, ’09,’10 and ‘11.

Won Silver medal in Judo zonal conducted by Anna University, Tirunelveli.

Won Silver medal in Kummite competition in State Level Karate Tournament held in

Mannar Thirumalai Naicker College, Madurai.

Participated in Judo game conducted by TOP 58 Guinness World Record.

Participated in Annual Intensive Training Camps held in

Mannar Thirumalai Naicker College, Madurai during October ‘08 and ‘09.

Attended Judo Referee Camp conducted by Tamil Nadu Judo Association.

National Service Scheme:

Attended 10 days National Service Scheme Special Camp ‘08 and ’09 at Vilachery, Madurai.

Regular Blood donor in the Blood donation camp organized by our college.

Leadership Quality:

Secretary of our college National Service Scheme during 2010-2011.

Secretary of our college National Service Scheme Special Camp 2011.

Captain of our college Karate team.

Vice- Captain of our college Judo Team during 2010-2011

Organized (We Conserve) Rally as a part of Quest’ 10.

One of the Organizer of Our College Marathon’ 10.

Head of 500 National Service Scheme Volunteers in Quest’10.

One of the Organizers of National Service Scheme Special camp ’10 held at Vilacheri, Madurai.

Decoration Committee Member of 8th Synapse, a National Level Student’s symposium organized by Indian Society of Technical Education Student’s Chapter of our college.

Interests:

Leadership.

Listening music.

Traveling and like to explore new cultures.

Sudoku Solving.

Personal Details :

Date of Birth : 20.03.1989

Age : 28 Years

Gender : Male

Marital Status : Married

Father’s name : Shanmugam Perumal

Mother’s name : Sumathi Shanmugam

Languages known : Tamil &English

Address for communication : 11/262 A,Kamarajar Nagar,

Vellandi Valasai,

Idappadi,

Salem-637105,

Tamilnadu.

Declaration:

I hereby declare that the details furnished above are true to my knowledge.

References:

Would be furnished on request

Place:

Date :

(Mohan.S)

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