DAVID LUJAN

**** ******, ** ****, ***** *****

CELL – 915-***-****

EMAIL – aczq18@r.postjobfree.com

PROFILE:

Dedicated leader with comprehensive supervisory experience. Demonstrated ability to train and motivate team members to achieve organizational objectives. Thorough knowledge in all areas of Quality Control, Manufacturing, Logistics (Supply Chain Management), CTPAT, E-Waste Management, Environmental Health & Safety, Inventory Control, Lean Manufacturing 5S and Six Sigma.

SUMMARY OF ACCOMPLISHMENTS:

Expresspoint: Supervisor - Electronics Warehouse Distribution/Depot Center 138,000 Square Feet Building

Implemented and maintained a Lean Manufacturing 5’S Program.

Six Sigma Cost Savings Projects. - following DMAIC concept.

1.Project 2011-2012 – Reduce Cost of Supplies – Savings approximately $12,000 annually.

2.Project 2012-2013 – Reduce Facility Cost – Savings approximately $8,000 annually.

3.Project 2013-2014 – Reduce Cycle Time for PO Inspection/Reverse Logistics– Savings approximately $5,000 annually.

4.Project 2014-2015 – Reduce Labor Cost for Hard Drives – Savings approximately $6,000 annually.

Coordinated Removal and Installation of Racks to increase warehouse space from 12’ to 9’ for new Customer.

Implemented a Full Pledged Safety Program – Following Local and Federal Guidelines (OSHA 1910, NFPA and EPA)

Implemented and managed an Employee Recognition Program (Employee and Department of the Month).

Completed Forklift Train the Trainer and CPR/ First Aid/AED and Bloodborne Pathogens certifications.

Tie Tek LLC – Safety Manager and Quality Management Representative - Manufacturing of Railroad Composite Crossties using Recycled Plastic, Waste Tires/Fiberglass and Mineral Fillers.

Implemented a Full Pledged EHS Program – Following Local and Federal Guidelines (OSHA 1910, NFPA and EPA) Decreased Insurance premium by $45,000 dollars.

Reduced the Incident rate from 13.1 for the year 2006 to 4.9 in 2008

Implemented a Quality Management System to ISO 9001:2008 AIAG standard, metrics for Management Review for ex: (Cost of Poor Quality, Customer Complaints, etc) and after 12 months certified the company.

Titan Plastics: Quality Control Engineer - Automotive and Medical (Con Med) 64 Automotive Injection Molding Machines and 6 Medical –

Dramatically reduced OEM backlog of Customer complaints from over 70 to 0.

Decreased external DPPM’S from 2,500 to 450.

First American Plastics: Supervisor - Automotive Speakers for Harman Becker 12 Injection Molding Machines

Certified company in 18 months to a full pledged QS-9OOO Certification.

Implemented a Full Pledged EHS Program – Following Local and Federal Guidelines (OSHA 1910, NFPA and EPA)

EXPERIENCE

6/2016 – 11/2016 SWIFCO (Industrial Supplies) El Paso, Tx

Sales and Warehouse

Received and inspected all incoming material.

Counter Sales (Industrial Supplies)

Warehouse stocking using F.I.F.O.

1/2016 – 5/2016 ACI Federal (Temporary Contract) Holloman Air Force Base Alamogordo, NM

Supervisor Youth Care Worker for refugee children – In charge of 6 Youth Care Workers

Completed all required Training to work in a refugee children shelter. CPI- Crimes Prevention Intervention, T-TAUCS – Training for Unaccompanied Children's Services and CPR.

In charge of 8 Youth Care Workers to ensure all required documentation logs were being completed on a consistent basis per ORR policies and procedures.

Address and resolve all shift issues in a timely manner working closely with Site Lead, Case Managers, Clinicians and Medical Staff to ensure all issues were communicated to the correct staff.

Worked closely with all other Shift Supervisors to confirm all pending actions from the prior day were completed

using a Shift to Shift Supervisor Log Action Tracker.

8/2010 – 10/15 Expresspoint (45 Employees) El Paso, Tx

Logistics Warehouse/Quality/Safety Supervisor – In charge of 11 employees

Electronics Distribution Center – Customers (NCR, Phillips, IBM and Fujitsu)

Responsible for safely loading/unloading trailers and keeping accurate counts of all products shipped and received.

Responsible for Receiving Defective and Purchased Material, Stocking, Shipments to Mexico and all associated required Customs Documentation. Shipping finished goods Domestic and International/ preparing Commercial Invoices. All shipments were scheduled and processed through Fed Ex, UPS and or LTL couriers.

Monitors day-to-day operations for compliance with established safety, sanitation and product movement procedures and communicates any related information to employees and ensures a high level of inventory accuracy.

Solves day-to-day operational problems on a first-line basis and in depth knowledge of identifying and promoting best practices for efficiency purposes in the Supply Chain and CTPAT Inspections.

Responsible for other activity areas in the distribution areas such as Hard Drive - 1 Technician, Teardown – 1

E-Waste Management - 2 operators, Packaging - 1 operator and 1 Maintenance Technician,

Order all Plant Operations Supplies through Oracle and complete all assigned department monthly metrics to support management reviews.

In charge of Hiring, Firing, Disciplinary employees within the Departments and completing Annual reviews.

Responsible for addressing all Internal and or External Quality Issues working closely with Program Managers.

2010 – 2013 Promoted Expresspoint El Paso, Tx

Training/Quality/Safety Coordinator

Train all new employees and re-certify annually in Employee Introduction, Safety (Lock Out Tag-Out, Fire Extinguisher, Proper Lifting Technique, Evacuation Routes and Hazard Communication, ISO 9001:2008, ESD, ROHS, CTPAT and using MRP system Servigistics effectively according to company procedures and policies.

CPR Train the Trainer - OSHA recordkeeping for any Recordable accidents and Forklift Train the Trainer Certified all internal Forklift Drivers on the following, Electrical Sit Down, Reach Truck, Cherry Picker and Stand Up. Safety Committee implemented and reported to Management on a monthly basis Safety Audits of any safety hazards. Fire Brigade Team implemented and managed monthly Fire Extinguisher and Emergency Exit Inspection to be in compliance with FDA.

Quality – Ensure all employees were trained to latest revision level SOP and complete scheduled Internal Audits.

5/2007 – 11/2010 Tie Tek Composite Ties (120 Employees) Marshall, Tx

Safety Manager and Management Representative for ISO 9001-2000

Maintain and update on an ongoing basis Safety Risk Management Plan and work closely with engineering evaluating all job work areas using Job Safety Analysis and Motion Studies to determine most safe but efficient way to do a specific job.

Maintain Document Control System Level I, II and III documentation to satisfy QMS.

Maintain and coordinate all monthly Company Management Review meetings and Company Representative for all External QMS Audits.

Write and revise all internal SOPs when there are process changes.

7/2004 – 10/2006 Titan Plastics (65 Employees) Brea, Ca

Quality Control Engineer – In charge of 3 employees

Generate Control Plans and F.M.E.A’S and acting Customer Liaison for all customer concerns. Internal Auditor, SPC Problem Solving and oversee Calibration. Prepared and submitted level I, II and III PPAPS for Customer approval. Initiate APQP for Tools awarded or transferred. Responsible for closing all Corrective Actions using a variety of Quality Tools (Cause & Effect Diagram, Brainstorming, Pareto/Process Control Charts, Capability Studies, Is/Is Not, DOE’S using 3 and 5 factors, De-Coupling etc. Tracked Supplier Quality and Delivery Ratings.

Write and revise all internal SOPs and Work Instructions when there are process changes.

1/2001 – 4/ 2004 First American Plastics (36 Employees) El Paso, Texas

Quality and Safety Supervisor – In charge of 3 employees

Organize, direct, and manage the Quality Assurance Department and acting Management Representative for QS-

9000 for all external Quality Audits or Customer Complaints.

Responsible for setting up, training and monitoring the efficiencies and productivity on all Assembly Lines. Have conducted various time & motion studies to improve and standardize the production lines by implementing Fixtures and Go-No Go gages. Involved in Procurement Integration. Support and participate in the establishment and revision of quality policies and procedures.

Establish all Quality Metrics to review during Management Reviews.

Direct and report problem-solving efforts to assure Root Cause identification/verification and permanent corrective actions were taken. Established a Safety Committee Team to implement and maintain Safety Awareness. In charge of all Safety Investigations and Record keeping.

Write and revise all internal SOPs and Work Instructions when there are process changes.

1998 - 2001 Millennium Plastics El Paso, Texas

Quality Control Engineer:

Manage and track all PPAP Submissions, Corrective Actions, generate Control Plans, F.M.E.A’s and Work Instructions. Interface with customers to determine specific requirements. Update Work Instructions and Quality Alerts accordingly either by Internal or External issues. Generate PSW, Gage R&R, Capability Studies, AAR’S, Material & Test Records and Flowcharts to AIAG Standards.

Write and revise all internal SOPs and Work Instructions when there are process changes.

1995 - 1998 Plastic Engineered Components El Paso, Texas

Customer Liaison

Interface with customers and routine visits to handle customer concerns.

Provide reports to Management as to status of Customer focus on all issues.

MRB Coordinator

Supervised MRB Department and Incoming Inspection

In charge of all Internal and External Sorting.

Quality Control Inspector

Repetitive Inspection as per Control Plans using various measuring devices such as Calipers, Go-No Go Gages, Plug Gages, etc.

1985-1995 United Technologies El Paso, Texas

Receiving Inspector

Repetitive Inspection as per Control Cards using various measuring devices such as Calipers, Go-No Go, etc and Blue Prints.

Used AQL table for Tight, Normal and Reduced Inspection on all Finished Goods (Plastic Parts, Insulated Wire and Tubing.

Understand how to read Control Plans.

Rejected all Non-Conforming material.

EDUCATION

1995-1996 El Paso Community College El Paso, Texas

1996-1997 UTEP El Paso, Texas

Undergraduate- Business Administration

Certificate Of Completion- Train the Trainer- Forklift

Certificate Of Completion- Train the Trainer- CPR, AED, First Aid and Bloodborne Pathogens

Certificate Of Completion Advanced Workers Compensation

Certificate Of Completion Supervising for Safety including Sexual Harrassment

Certificate Of Completion 30 Hour OSHA 1910 General Standards

Certificate Of Completion ESD 2020

Certificate Of Completion- Six Sigma

Certificate Of Completion Lean Manufacturing 5S

Certificate Of Completion ISO-Environmental 14001

Certificate Of Completion QS-9000 and ISO Internal Auditor

Certificate Of Completion Basis Blueprint Interpretation

Certificate Of Completion SPC

Certificate Of Completion 8D-Problem Solving

Certificate Of Completion APQP

SKILLS

Computer Literate- Microsoft Word, Excel Pivot Tables/ V-Look Up, Power Point, Microsoft Access, Outlook, Project Manager, Minitab, SAP,Oracle, Powerway, Visio, Servigistics, Intellicus, Oracle, AS-400 and IATA.

Able to handle multiple duties in a fast paced environment. Excellent interpersonal skills, oral and written communication skills, and attention to detail. Have ability to work flexible schedule to include nights and weekends.

Through knowledge of Material Handling Best Practices

LANGUAGES

Bilingual/Bicultural in English/Spanish

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