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Continuous Improvement Engineer

Location:
Concord, CA
Posted:
April 08, 2017

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Resume:

PERSONAL INFORMATION

Name: Ricardo Nuncio Huerta

Marital status: Single

City: Río Bravo

State: Tamaulipas

Nationality: Mexican

Birth date: 29-Apr-1988

Phone: 011**-***-*** 1750

Mobile: 011**-*-**-**** 0401

Email:

aczpyr@r.postjobfree.com

EDUCATION

Industrial Engineering and Systems (BIE) ITESM campus Guadalajara Aug 2006 – Dec 2010

specialized in Finances

2nd General Intellectual Property Certification WIPO Nov 2012

General Bloomberg Certification ITESM campus Guadalajara Nov 2012

Lean Six Sigma Black Belt Certification Lean Six Sigma Institute Feb 2011

External Trainer Constancy Department of Labor May 2011

ISO 9001:2008 Internal Auditor Accreditation Quality Institute at Jalisco Oct 2010

Tutor Constancy ITESM campus Guadalajara Aug 2009

Lean Six Sigma Green Belt Certification Lean Six Sigma Institute Nov 2009

ISO 13485:2003 Lead Auditor Certification CALISO Jul 2015

ISO 13485:2016 Transition to version 2016 Oriel STAT A MATRIX Jun 2016

PROFESSIONAL EXPERIENCE

I.Socconini Consultants & Lean Six Sigma Institute Guadalajara, Jal. Aug 2009-Dec 2010

I had two positions: Lean Manufacturing Trainer and Green Belt Consultant. I implemented continuous improvement and Lean Six Sigma projects at Cuprosa (production, bottling and packing plant for chemical products) and Pisa Laboratories (dispensing, labeling and packaging plant for pharmaceutical products) implementing tools as VSM, 5S’s, statistical process control (SPC), sampling plans, MSA, PFMEA and control plan.

Main achievements:

Executed and carried out corporate diagnostics (gap analysis).

Implemented SPC for an ampule filling process.

Provided process control and PFMEA training for 21 people.

II.CMA Consultants Zapopan, Jal. Jan 2011 – May 2011

I worked as Junior Consultant and Process Control Trainer. I implemented corporate diagnostics through process mapping, interviews with key staff, working environment surveys and analysis of KPIs in Marmöletti (marble wholesaler) and Invett (producer and retailer plant for pet products) and trained 30 people in tools such as: VSM, SIPOC, PFMEA, Control Plan and MSA.

Main achievements:

Implemented process mapping (VSM and SIPOC).

Generated a continuous improvement plan for Marmöletti operations.

III.Continental Automotive Group Tlajomulco de Zuniga, Jal. May 2011 – Jan 2013

I was an Industrial Engineer and Lean leader, implementing tools such as VSM, product family matrix, kaizen events, standard work and ergonomic evaluations for the 15 products of the division. I was in charge of the lean manufacturing training for Yellow and White Belt staff (350 people).

I was also a Quality Engineer, and I was in charge of the 44 products of the plant. I introduced new products to mass production (NPL), APQP and PPAP processes, implemented tools such as: poka-yokes, MSA, the matrix of validated work stations, PFMEA, control plan and 8D’s. I also performed process validations, released work stations, provided support for training and generated corrective and preventive actions on the production process.

Main achievements:

Generated the VSM for the Chrysler’s airbag value stream.

Established the continuous improvement (KAIZEN) plan for 2011 including an SMED kaizen event for SMT placement machines.

Carried out the standard work plan and evaluated ergonomics for the 15 projects of the Commercial Vehicles division.

Coached Yellow Belt and White Belt personnel on Lean Manufacturing topics (350 people).

IV.Fresenius Medical Care North America Reynosa, Tam. Feb 2013 – present

I am the ‘Statistician and Trending Engineer’ and administrator of the Quality Data Monitoring System for Reynosa, Tam and Concord, CA facilities; I am responsible for both facilities’ Systems to be in compliance with the corporate SOPs and with the ISO13485:2016 regulation.

I provide statistical, sound methods to support the corresponding documentation regarding: KPI monitoring, process validation (protocols), acceptance sampling (incoming, production and finished goods), specifications, simple size calculations, process improvements (design of experiments) and process and post market cause-effect investigations.

I use quality tools such as: acceptance sampling (variables, attributes, simple, double, continuous sampling and cumulative results plans), ANOVA, regression analysis, response surfaces, root cause analysis, capability indexes, gauge R&R and SPC, to mention some of them.

I was responsible for an extensive Quality Plan that included the validation of all the test methods performed in the plant.

Main achievements at Reynosa facility:

Implemented a KPI monitoring system in real time.

Reduced the sample size used for process validations in the molding area by 80%; increasing the capacity, obtaining benefits for production control and rough savings.

Implemented the statistical techniques procedure for sample size calculations.

Automated the control charts (SPC) used to monitor the plant KPIs.

Introduced the design of experiments methodology in the day-to-day work environment.

Provided trainings to 100 people in DOE, SPC, sampling plans and QDM procedures.

Implemented a standard method for the amount of samples used for gauge R&Rs.

Introduced the use of Gantt diagrams in the day-to-day QE work environment.

Implemented the PFMEA procedure for the Reynosa facility.

I am currently part of the internal audits team (ISO 13485: 2016).

I am the pioneer of a continuous communication project directed to all personnel (4000 people approximately) about continuous improvement tools such as: lean manufacturing tools, problem solving tools, process mapping tools.

Migrated from the old and implemented the new Quality Data Monitoring System (43 KPIs) and standardization of KPIs.

Main achievements at Concord facility:

Implemented continuous sampling plan (MIL-STD 1235C 1988) for 4 production lines.

Migrated from the old and implemented the new Quality Data Monitoring System

(42 KPIs) and standardization of KPIs.

LANGUAGES SOFTWARE

Spanish: native language. Microsoft Office Excel Expert

English: TOEFL 593 points of 630. AutoCad Solid Edge

Italian: Basic Quality Companion Minitab

Lotus notes SAP

EXTRA-ACADEMIC

Member of the volleyball team ITESM Zapopan, Jal. 2006-2008

Latin dances Zapopan, Jal. 2008-Actual

Running 2012-Actual



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