Product Development Control
Resume:
P.Balasubramanian, D.M.E (Mechanical), Mail id: ***********@*****.***
**/* ************* **** ******, India Mob: +91-994*******
3rd cross
Pudukkottai- 622001. .
Job Objective
Assignments to prove my competencies with a high growth oriented organization.
Background summary:
Area / Field:
Aluminium Die casting parts - M/s TVS Sundaram Clayton Ltd. (Leading Tier 1 Supplier of Automobile Parts)
Foundry pattern, CNC pattern and CAD/CAM- M/s Jayes industries
Pump parts( cast-iron) - M/s Aqua sub engineering (Leading water pump manufacturer).
Knowledge:
New product development preparing & following APQP & Updating TGR, TGW for all phases.
New product development Cross functional team assigning & Team feasibility commitment signoff.
New product development preparing PPAP documentations.
New product development conduct product application review for safety critical characteristics and identify fitment and functional requirements.
New product development conduct technical review with customer RTS.
New product development conduct manufacturing feasibility study and finalize concept with customer.
New product development Activities breakup planning and following through Gnatt chart.
New product development preparing Machining Project report and approval from managements.
New product development price negotiation and procurement of Capital equipment, tools, fixtures, Cnc machine, washing m/c, Leak testing m/c.
New product development Process planning, tool selection, Fixture development, Gauge development, Facilities planning, Cell lay out.
New product development Process validation, tool selection, Fixture development, Gauge development, Facilities planning, Cell lay out.
Machine handling & new product programming experience in CNC Machining centres.
New product development process planning & updating document for Engineering change notification & Design change notification.
Handling of RFQ’s, Cost estimation of machining.
Supplier development activities and auditing
Knowledge in preparation of process planning documents –
PFMEA,PFC,QCPC,OS,PPAP, Inspection check sheets, WIS, SOP documents.
Working experience in SAP environment.
PSN & MSN rejection Monitoring and action plan to reduce the rejection.
Statistical Process control for new product in PPAP time.
Involving in Cmm programming for new product.
Gauges developing & patrol inspection sheet preparation for new product development.
Preparing signoff documents & updating total project experience TGR, TGW sharing to our team.
Career Path:
Period
Organisation
Position held
03.10.2008 to At present
M/s Sundaram Clayton Limited
Senior Engg Technical projects Process Planner & Proving
10-12-2004 to 20-09-2008
Jayes industries
CNC programmer cum setter - Machining centre (VMC).
24-07-2002 to 24-12-2004.
AQUA SUB ENGG coimbatore-641034.
CNC operator and setter –VMC
Job nature :
At Sundaram Clayton ltd
Responsibilities:
Our Specification requirement sheet preparations.
Experience and Knowledge in CNC machines
(Mazak, Makino, Moriseiki, Fanuc, Brother, AMS, BFW, Chiron) Mazatrol & Fanuc series.
Price negotiations.
Selections of supplier based on their Technical, Services, reliable, lead time.
Purchase Requisitions preparation.
Experience in SAP.
GRN & till payment to supplier.
Project report preparation for NPD.
Machining facilities provider for NPD.
New product development - Process planning and proving of machining facilities involving selection of machines, tools, Fixtures, washing machines, leak testing machines etc. for Aluminium Die casting parts. Also involves preparation of project cost estimation and obtaining approval from Management.
PPAP documentation, PTR and production line creation for new products.
Project management to ensure the completion sample submission, PPAP documents and production ramp up to the time plan through coordination with other departments.
Handling customer’s complaints ensuring higher customer satisfaction matrices.
Key Responsibilities:
Production
Planning & implementation of Continuous improvement activities.
Day wise plan & adherence.
Increasing Productivity – Elimination of N.V.A (Non valuable Activities).
SMED project
Develop the Vision system
Develop the Machine shop pallet transfer system
Product Development:
Submission of samples with PPAP documents to customer as a customer representative.
Process establishment for the approved components through stage drawings, W.S.S, inspection check sheets etc.
Programming & Tooling’s for CNC machines, Trouble shooting & tooling’s in SPM’s.
Price fixation for fixtures, gauges and subcontractor operations.
Production support& Rejection reduction:
VOLVO – Brackets, Mixing chamber, Battery box, Anchorage Muffler, Penta FWH.
DAIMLER – G131Front housing – SAE#1& SAE#2.
HYUNDAI – Ladder frame 1.2 ltr
At Jayes industries
Responsibilities:
Our Specification requirement sheet preparations.
Experience and Knowledge in CNC machines (Fanuc) Fanuc series.
NPD parts proving
Check sheet inspection layout preparing.
Key Responsibilities:
Production
Setting cum programmer.
Day wise plan & adherence.
Increasing Productivity – Elimination of N.V.A (Non valuable Activities).
Machine Handled:
(CNC Machining Centre)
01. MAZAK 500H (HMC 2 PALLET) Control system : MAZATROL M-32.
02. AMS ACE (VMC MCV 500 &650 &600) Control system : FANUC OI SERIES.
03. LMV JUNIOR (VMC) Control system : FANUC OM SERIES.
04. MAZAK HCN 6800 NEXUS(HMC) Control system: MAZATROL MATRIX Nexus.
05. MORISEIKI NHX 5000(HMC) Control system: Mitsubishi.
06. Makino A55(HMC) Control system : FANUC OMD SERIES.
07. TOYODA(HMC) Control system: Fanuc.
08. Kitamura Hmc & Vmc Control System: Fanuc.
09. Brother Vmc Control System: Fanuc
10. FANUC ROBO DRILL Control System: Fanuc.
(CNC Turning Centre)
01.LMW Control System: Fanuc.
02.ACE Control System: Fanuc.
Machining process planning & Proving new product development:
Sl.no
Customers
Part description
Functional area
Machining
proved
machine
Company name
01
VOLVO 3P Europe
MD13 Bracket LH/RH
Power Train
VMC
TVS Sundaram
clayton ltd.
02
VOLVO 3P Europe
MD11 Bracket LH/RH
Power Train
VMC
TVS Sundaram clayton ltd.
03
VOLVO 3P Europe
MD16 Bracket LH/RH
Power Train
VMC
TVS Sundaram clayton ltd.
04
VOLVO 3P Europe
Anchorage Muffler
Power Train
HMC
TVS Sundaram clayton ltd.
05
UD TRUCKS VOLVO POWER TRAIN JAPAN
Flywheel Housing SAE#2
Power Train 6L PSS Engine
HMC
TVS Sundaram clayton ltd.
06
UD TRUCKS VOLVO POWER TRAIN JAPAN
Flywheel Housing SAE#3
Power Train 4 L PSS Engine
HMC
TVS Sundaram clayton ltd.
07
VOLVO POWER TRAIN JAPAN
6L Intake Manifold
Power Train 6L PSS Engine
VMC
TVS Sundaram clayton ltd.
08
MACK TRUCK (US)
Cover shift rail carrier
Power Train
HMC
TVS Sundaram clayton ltd.
09
DAIMLER BHARAT BENZ INDIA.
G85 REAR HOUSING
Truck
HMC
TVS Sundaram clayton ltd.
10
DAIMLER BHARAT BENZ INDIA.
G131 Front Housing SAE1&SAE2.
Truck
HMC
TVS Sundaram clayton ltd.
11
VOLVO EICHER COMMERCIAL VEHICHLE (VECV)
MDEP SAE1
Flywheel Housing, Penta Applications.
POWER TRAIN
HMC
TVS Sundaram clayton ltd.
12
HYUNDAI MOTORS INDIA Ltd
1.2 L Ladder frame
Passenger car
VMC
TVS Sundaram clayton ltd.
13
VOLVO
Mixing chamber
Power train
HMC /VMC
TVS Sundaram clayton ltd.
14
GE
Plate, Flange
Scanning parts
VMC
Jayes industries
15
Aqua sub
Pump body, Flange, Shaft, Cover
Pump
TURNING/VMC
Aqua sub
Machining Productivity Improvement Projects cost saving & Benefits :
SI.no
Customers
Part description
Before productivity improvement production qty in no’s
Result after productivity improvement production qty in no’s
M/c
Benefits
01
VOLVO
Battery box
7
10
HMC
1687No’s/
Month production increased and sales increased
02
DAIMLER BHARAT BENZ INDIA.
G131 Front Housing SAE#1 & 2
1.5
2.5
HMC
485 No’s/Month production increased and sales increased .
03
HYUNDAI MOTORS INDIA Ltd
1.2 ltr Ladder frame
10
19
VMC
5063 No’s /Months production improved and sales increased .
04
VOLVO
Stabilizer, MD 13 brackets,MD11 brackets,P2685 brackets,
4 Machines
Currently 4 machines reduced 2 machines .
VMC
Asset saved 2 machines and other machines effectively used .
05
VOLVO
MD 13 brackets LH&RH (SMED)
5 hrs. Setting change over time
15 minutes
Setting change over time
VMC
Reduced the setting change over time and improved the setting loss production
06
VOLVO
Muffler, Brackets, stabilizer,
FWH,IMF
Machine low utilization(below 70%)
Improve the Machine utilization (above 80%)
VMC/HMC
Improved the machine utilization and release the machines
Education:
Qualification
Institution
Year of
Passing
% of Marks
Diploma in Mechanical Engineering
Venkateswara Polytechnic College, Kaikuruchi
Apr 2002
74% (First class)
H.S.C ( Board of State)
Brahadambal Hr. Sec School, Pudukkottai
Mar 2000
77%
Certificate Courses:
01. CNC machining centre programming and operation and its Applications,
(Regional engineering college - Trichy)
02. Diploma in Auto CAD-2002.
(Venkateswara polytechnic)
03. Metal cutting & a Application course.
(KENNAMETAL KNOWLEDGE CENTRE- Bangalore)
04. FMEA – Process FMEA
(Sundaram clayton ltd)
TRAINING PROGRAMMS:
01. Personal Effectiveness.
02. CNC Turning centre (AMS Micromatic & ACE INDIA).
03. Measurement system analysis (MSA).
04. Statistical Process control (SPC).
05. Team Building Programming’s.
06. Robot training (Fanuc Bangalore).
07. DOE training.
08. SMED training
Soft Skills: AutoCAD, MS-Office Applications & SAP environment
PERSONAL DETAILS
Name : P.Balasubramanian.
Father’s Name : R.Purushothaman.
Date of Birth & Age : 11-05-1983.
Sex : Male.
Nationality : Indian.
Religion : Hindu.
Marital Status : Married.
Mobile no : 994-***-****.
Passport no : N6705713.
Valid up to 2026.
Permanent Address : 41/1 kamarajapuram 17th street,
3rd cross
Pudukkottai - 622001.
Tamil nadu,
INDIA.
E.MAIL : ***********@*****.***
Languages Known : Tamil & English
Declaration:
I hereby declare that the above details are true to the best of my knowledge.
Thanking you,
Place: Chennai Yours Faithfully
Date: (P.Balasubramanian)
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