Quality Assurance Quality systems (Aerospace) continuous improvement

RESUME

IVANOV SANCHEZ

*** *. ****** **

NOGALES, ARIZONA 85621

MOBILE PHONE 520-***-****

E-mail: *************@*****.***

SUMMARY

HANDS – ON QUALITY ASSURANCE PROFESSIONAL

With several years of experience in the Quality assurance & Manufacturing fields of the Aerospace, Automotive and Industrial products. Results driven with a proven history of outstanding achievements; Experienced in Quality Engineering, Plant Operations performance, manufacturing process controls; Supplier Quality, and Quality Systems Management Accomplished at plant key metrics improvement, capability analysis, problem solving, and continuous improvement, Effective communicator, high sense of urgency and team oriented. Computer literate (Microsoft Office: Word, Excel, PowerPoint and statistics software, MRP, etc) Strong knowledge and practice of the follow continuous improvement processes: First time quality, Kaizen, Six Sigma- DMAIC process, APQP, and Lean Manufacturing.

SOFT SKILLS:

Dependable – Self starter

Attention to detail - Analytical

Persistent-Results oriented

High energy-Enthusiastic and Self-motivated

Reliable – Can do type of attitude

CORE COMPETENCIES:

Problem solving (Root cause analysis, corrective actions/Preventive actions)

Quality Engineering

Continuous improvement processes

Data driven-Statistics-Decision making

Quality Management Systems & Product regulatory requirements compliance

Manufacturing/Assembly Quality Control – Process controls

PROFESSIONAL EXPERIENCE:

LOCKHEED MARTIN AERONAUTICS: Nogales, AZ; this division is a manufacturer of several types of high performance military aircraft as well as advanced aircraft design and production, modification and support, stealth technology and systems integration.

PROCESSES: Assembly, Design, Manufacturing, Engineering and testing

Job: SUPPLIER QUALITY ENGINEER - SQE

KEY ROLES AND RESPONSIBILITIES:

-Utilize quality science techniques to effect continuous performance improvement at assigned suppliers; Reviews, analyzes, and reports on quality discrepancies related to process, assembly, manufacturing, mechanical, electrical, hydraulic, or electro-mechanical systems;

-Ensure that performance and quality of products conform to established company and regulatory standards; Use surveillance and auditing techniques to identify opportunities for process and product improvement; Interfaces with manufacturing, engineering, customer, supplier, and procurement (as appropriate) to ensure requirements / expectations are satisfied;

-Facilitate development of supplier recovery plans; Monitor and evaluate supplier process for compliance to purchase order and engineering requirements;

-Collaborate with supplier to investigate root cause and corrective actions when process or product deficiencies are detected;

-Identify, plan, and facilitate cross-functional improvement activities;

-Deploy variation management tools and techniques at select suppliers to mitigate risk;

-Ensure suppliers comply with the applicable aerospace QMS standards: AS9100, AS9103, AS9110, and AS9120 standards;

-Apply Lean Six Sigma methodologies to support Supplier’s quality management experience;

-Perform Cause Mapping; Surveillance and Auditing; Blueprint reading; GD&T; Aircraft Systems and Structure manufacturing to provide technical solutions to wide range of difficult problems

Worked here From: Sep, 2016 till now

HONEYWELL AEROSPACE: Tucson, AZ; this division is a manufacturer of several types of mechanical and Electronics aerospace and avionics systems (products) like electric power generators, electronic engine controls & sensors and cabin pressure control systems for commercial air and military/defense applications.

PROCESSES: Assembly, Manufacturing, Engineering and testing

Job: QUALITY ASSURANCE MANAGER

KEY ROLES AND RESPONSIBILITIES:

-Administer the QMS – AS9100 (int. audits, gap analysis, action plans & execution, CAR’s, etc.)

-Owner of Quality metrics – Define Quality objectives and strategies to accomplish them

-Product & Process regulatory Compliance (Customer specific, FAA, DCMA/DLA, others)

-Collaboration with other functions for Problem solving, NPI, QMS and for continuous improvement initiatives

-Coordinate the Quality assurance process for the shop floor, source inspection, FAI and incoming inspection

-Main interfacing with customers, suppliers and with regulatory and government agencies representatives

-Responsible for administrative and technical leadership of the Quality staff

-Process monitoring and analyzing product output identifying systemic problems and opportunity areas, providing data and direction

-Work with team members to drive process improvements to work toward zero-defect quality performance.

-Coordinate the CAPA & RCCA processes

-Ensure that the site and suppliers quality management system consistently meets or exceeds customers, regulatory and companies requirements

-Perform contract review on new and repeat orders

-Lead and/or assist internal product and systems audits as required to maintain ISO, AS9100 certification

Worked here From: Nov, 2014 to August, 2016

AMPHENOL. Nogales, AZ, This division is a manufacturer of several types of connectors, components and cable assemblies for aerospace, military, transportation and industrial applications.

PROCESSES: Assembly, Manufacturing, testing, Molding (plastic, rubber components), force & torque, adhesives application, oven-curing & heat treatment, plating, painting, machining centers (CNC, Turning, etc.); soldering, wire & terminal crimping, conformal coating,

Jobs: SR QUALITY ASSURANCE ENGINEER; QUALITY ASSURANCE MANAGER

KEY ROLES AND RESPONSIBILITIES:

-Support the QMS – ISO:9001, AS9100, EMS ISO-14001:2004 and The European Directive 94/9/EC ATEX

-Quality engineering and Quality assurance for all the materials, sub-assemblies, final assemblies and finished products that are being produced on this facility

-Define the Quality plans, Quality objectives and their follow up and execution in alignment with corporate goals and to support the continuous improvement initiatives

-Lead and participate on cross functional team efforts for product and process characterization (KIP’s), to establish process controls, for problem solving and for process improvements.

-Customer interface for product Quality issues, QIP’s, FAI approval and new programs development regarding Quality & capacity requirements

-Measure, track, administer and display the plant key metrics, and manage the corrective & preventive action system to improve product Quality

-Manage the Supplier Quality program and interact with procurement and suppliers to make sure they will provide us with Quality materials and to prevent supply interruptions due quality & delivery issues

-Participate on the implementation of engineering changes, perform Quality planning (APQP), set-up mfg. processes, plant layout control and to interface with the design function for NPD and for process improvements/adjustments

Worked here From: April, 2003 to November, 2014

ACCO BRANDS, INC., Nogales, AZ; Manufacturer and assembler of office products.

JOBS: QUALITY ENGINEER

KEY ROLES AND RESPONSIBILITIES:

Responsible for the quality engineering function to support the launching of new products through the manufacturing development and into production phases, working closely with external suppliers and internally with Program Managers, design & product engineers plant mfg engineers and the production group to insure all customer quality expectations are achieved during the launch of new products and fabricated components and assemblies. This position reported directly to the Manager of Quality Assurance.

Worked here From: September, 1999 to February, 2003

EDUCATION:

MBA, major in Operations Management, by the University of Phoenix, Southern Arizona Campus, Nogales-Tucson,

BS in Industrial Engineering, by the University of Sonora

CERTIFICATIONS & PROFESSIONAL COURSES:

CQE- ASQ [Cert. # 63067528; May, 2006, Nogales, AZ]

CQA by BSI [Cert. # A009140; December, 2007, Washington, DC; Internal Auditor]

QMS for AS9100 by Omnex Inc. [Cert. # AU2364; QMS for the Aerospace Industry sector; Detroit, MI; August, 2014]

Six Sigma – Green Belt [Certified by Honeywell AERO-Sig Sigma Center; March to November 2015]

LEADERSHIP INSTRUCTION

1.7 Habits of Highly Effective People by Stephen R. Covey Institute

2.The Power Principle (Influence with honor) by Blaine Lee & Stephen R. Covey Institute

3.Leading at the Speed of Trust by Stephen R. Covey Institute

KNOWLEDGE & EXPERIENCE ON THE FOLLOWING TOPICS

MRB coordination and in-charge of “hold-cage” control (Control of suspected or discrepant parts/product)

Mfg. process mapping and process flow charting

Set up of mfg. processes – Product & Process Validation

Value stream Analysis

Product regulatory compliance

Customer source inspection process and GSI (Government source inspection)

Plant Operations key metrics management, control & improvement

Project Management

Process waste identification, analysis and planning for reduction/elimination

Supplier Quality Assurance Processes (I.e. RMRA, FAIR, ASL, On-site audits, setup a supplier, etc.)

Technical reports writing

PPAP (perform to customers, and ask/review from suppliers), PSW, PSO, FAI, etc.

APQP both for die/tooling and assembly processes transference.

APQP for Quality assurance systems

GD&T (Geometric Dimensioning & Tolerance) by ASME – Metrology – Ability to read and interpret materials and product drawings and Engineering specs

FAI/FAIR Process (First article inspection based on AS9102 std)

SPC – Statistical process Control

Calibration – Controls-Tracking

Sampling plan plans – Inspection

RCCA – Root Cause Analysis – Investigation – 5 Why’s, Pareto analysis, Fault tree, fish bone

CAR’s & PAR’s systems (Corrective actions & Preventive actions); response, tracking and administration of.

Participation and facilitator for Kaizen and six-sigma processes to optimize processes and to improve quality.

ISO-9000 and AS9100 series of QMS standards implementation, internal audits and related activities.

Leading problem solving process (via 8D methodology) in response to customer complaints, or in response to an internal quality issues.

Customer, third party and regulatory agencies auditing

Mistake proof (Poke-Yoke) device/system development for manufacturing

Materials RoHS compliance analysis and hazardous materials control program coordination (European, Asia and USA directives)

Development of FMEA’s & Control plans for process improvement or as part of the NPI processes(DFMEA’s).

MSA (Measurement system analysis), gage R&R, development of go/no and functional gages.

Coordinate and evaluate rework and screening processes, raw material and purchased components certification.

Engineering changes application (ECO, ECR), and deviation control (issue and request)

Define and coordinate a Quality control system for the shop floor based on: Incoming inspection, first-piece validation (first-off), in-process inspection, final inspection and dock audit)

Risk Analysis, Risk mitigation plans and their execution

5S program implementation (Housekeeping systematic approach based in Lean mfg. principles)

Application and use of MRP/ERP systems like SAP, AS400, JD Edwards, etc.

Knowledge and experience on processes like: Injection molding, machining, die casting, heat treatment, plating, soldering, curing, conformal coating, curing, painting,

Assembly of electronic components: PCB (Printed board circuits),

Training: development plans and strategies

Development of procedures and work instructions, including quality operating procedures, change & configuration management,

Documents control; records control,

Product traceability

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