Jan **** - Present
Karan Gill
H.No-43/3, Lane no 5, Madhu Colony, Yamunanagar,135001
+91-989******* • aczlkk@r.postjobfree.com
Project Engineer(API/BULK Drug Pharma)
Seeking challenging assignment in Projects/Process Management & Production assignment where I can continuously contribute towards the growth of company. Professional Summary
● Graduate BTech from Kurukshetra University with 4+ years of functional experience in the field of Manufacturing/Projects & Process.
Work Experience
Project Engineer
Morepen Labs Ltd,Baddi,India
● Support the design specifications and qualification of process and utilities equipments for a API/BULK Drug pharma facilities.perform design and engineering to meet technical cGMP & regulatory expectations.
● Experience in supporting project phases as Design, Procurement, Construction Commissioning and Qualification.
● Verification of Machines Design,Installation, Operational and Performance Qualification their documents and handover of Machine.
● Preparation of qualification documents of each project and equipment in time.
● Develop process flow diagrams (PFD), piping and instrumentation diagrams(P&ID).
● Process knowledge of creating and modifications in drawing in auto CAD related to Civil, HVAC, process & mechanical utilities.
● Support for getting quotations and making technical competitives for various services and equipments and contractors.
● Preparation and checking of bills in time of various vendors for smooth workflow.
● Create project specifications including Equipment Data Sheets and URS.
● Liaise with client end user groups to ensure correct specification of equipment and utilities.
● Create commissioning and qualification protocols.
● Perform balancing of equipments in production blocks as per production requirement.
● Supervision of day to day contractor activities and guides them as per planning and get target completed on daily basis.
● Energy saving projects & Engineering upgradation of plant.
● Cost reduction of RMC and yield improvement.
● Detailed knowledge and experience of processes and equipments Reactors/Glass Lined Reactors, centrifuges, Filtration systems, Mixing Vessels,Glass Lines Reactors,TD/VTD,RVD, heat exchangers, FBD, Micronizer,Blender & Cooling Towers.
● Understanding of HVAC & clean room design and it's validation.
● Strong computing knowledge of MS office suit and Auto-Cad as well. Education
Bachelors Of Technology
Kurukshetra University
(10+2) Non-Med
C.B.S.E Board (Swami Vivekanand Public School)
Oct 2011 - Nov 2012
Projects Accomplished
● Two times upgradation of distillation column from 8 m to 15 m with SS-316 Structured Packing includes Upgradation of Heat Exchanger with cooling tower water as utility's to improve it's efficiency with reduce BTC & increase in purity of solvents, Project Cost- 30 Lacs.
● Installation of new distillation column having 10 KL kettle with column of height 15 meter with having SS-316 structured packing including 2 Nos 25 m2 heat exchangers & receivers including all set up to reduce BTC and increase production capacity, Project cost-55 Lacs.
● Automization of solvent movement from SRP to production blocks or vice versa, Project cost-1 crore.
● Installation of 400 TR Cooling Tower + installation of additional new heat exchangers on each Reactor with having cooling tower water as utility to reduce Heat load & Solvent Loss,Project Cost- 35 Lacs.
● 2 times Replacement of Reciprocating Chiller with 60 TR Screw Chiller for Brine at -20 C to reduce the energy bills & enhance the capacity, Project Cost-80 lacs,Payback-15 months,Saving in Electricity-6 lacs per annum.
● New facility for final stage of Atorvastatin product & “Powder Processing/Level 3 Area” with air class-D (100000 Class) as per GMP includes
● Installation of SS-316 equipments like reactor,VTD,TrayDryer,Multimill, Vibrosifter, Nitrogen sealing machine,Centrifuge, Passbox,octagonal Blender &Micronizer all commisioned as per GMP standard.
● As per GMP setup of GI panelpanel for partition of room having puff sandwitch.
● PVC Coving& Epoxy Coving
● Flush Type window with sunbeam reflector Glass
● Setup of HVAC/AHU as per required Air Changes & Pre,Fine&Hepa Filter for maintaining the temperature/moisture & Air Class.(Pro
● To reduce solvent loss & BTC Two Heat Exchangers on separate Distillation column have been installed in order to increase Surface Area with having cooling tower water as utility to reduce heat load on brine & chilled water.
● Project medipath related to packinging of sugar strip which require clean room having temp not more than 25 & RH 20 % led to making of pharma plant as per gmp & clean room requirement having Puff panel wall room with flush type window & gmp doors(Project Cost-50 Lacs).
● Installation of Ahu cum Dehumidifier Bryair to reduce humidity & normal AHU System air to Maitain temp in below 25 in all the rooms.
● Involvement in Water saving projects by installation of dedicated 250 TR Cooling Tower for all the Vacuum Pumps by recirculation of same water from Tower to Pumps & Vice verca. Previous Work Experience
Engineer,Himachal Terepene Products .
Kaleamb (H.P)
● Gas chromatography.
● Distillation range.
● Optical rotation by polarimeter.
● C.O.A of incoming & outgoing Raw material.
● Refractrometer.
● Documentation work(Batch manufacturing & daily production report). IT Skills
● Auto-Cad
● MS-office
● C-Language