Sam Chakravarti

Objective

Interested in Manufacturing or Quality Engineering Project opportunity (contract or permanent) towards successful improvement of multiple engineering responsibilities for Aerospace industry.

Summary

Project Management Experience

Managed products design projects (including: customer relation, tooling, personal, trainings, multi tasks, cost, facility, budgeting, multiple projects, and different types of projects by using MS Project, SPC, strategic planning and other tools.

More than 20 years of concurrent and new operation management/engineering responsibility at different biomedical & aerospace companies, including supervision of people, tasks, projects, costs & all others.

Cost savings at different companies by implementing improved and new technology & management (including facility) strategy.

Developed new products and processes that are competitive and complies with all GMP, cGMP ISO, DOD, & AS requirements.

Identified implemented potential manufacturing process or product improvements to develop efficient manufacturing methods and products.

Made engineering recommendations and implemented solutions for all or any problem.

Management of multiple internal and external (client/ customer) projects.

Lead and guide new product design and development reviews with cross-functional team, including client representatives as requires.

ITAR trained: Ensured that all military & commercial projects complied with ITAR regulations.

Quality System Experience

“Hands on” knowledge in TQM, SPC, PM, ISO, QS, GMP (21-CFR 820 & others), DO 160 (env. Test for Aerospace ), all UL (including UL6095 Op/Patient safety) JIT, Kan Ban, Mil Std., Lean Mfg., SCM, CAR, ECR, DCR, Root cause analysis, Product Life Cycle and CAPA, created total quality system .

Investigated and performed ROOT Cause Analysis of any manufacturing deviations due to resource, process or equipment or training problem during or after the manufacturing process at different companies such as J&J, Baxter health care, POC and other companies in USA.

Simulated process and product models for evaluation, improvements and enhancements.

Performed Statistical analysis of data generated through various DOE’s and created presentation including graphs and tables to analyze and present test results.

Analyzed and verified of con-current capabilities and development of plans to address shortcomings.

External & internal auditing for vendor and other resources (AS9100 certified)

Leadership Experience

Excellent interpersonal leadership and management skills.

Design & development experience: Robotic, automated & manual manufacturing cells, equipment, facility, tools and devices for multiple bio-medical and aerospace companies.

Interfaced with engineers, technicians, customers and suppliers providing all type of technical support as required.

Material Experience

ABS, Ultem, PVC, different Polymer, Aluminum, Titanium, aluminum alloys, Stainless steel, Nita-nol, PCB (complete knowledge of all type of PCB Mfg. products, including multilayer, ceramic wafer and flex circuits), RoHS and lead free Assy.

Documentation Experience

Creation of SOPs, work instructions, validation (IQ, OQ, PQ.), process, analytical, FMEA, departmental, organizational, facility & administrative documents including all compliance documents for both DO160 ( enviro. tests) and UL6095 (operator/patient safety) requirements

Test Experience

All types of electronic (hard ware & firm ware), electro-mechanical, mechanical, plastic, aerospace & bio chemistry product manufacturing, processing, test, validation and safe handling experience including test knowledge of SMT,EMI, ESD and RFI.

Software Experience

MS- Word, Excel, Power point, Project, Access, Visio.

Familiar with Auto Cad, Pro E & Solid Works (read only).

Some familiarity with Visual basic and C++, learned programming during BSIT study.

Project Experience

Professional Experiences

Zodiac Aerospace (permanent position) 05/14 – 02/15

Supply Quality Engineer

One of the main team member as Supply chain Quality Engineer; responsible for selection, evaluation of different supplier for aerospace manufacturing at Zodiac Aerospace.

Performed auditing to ensure that suppliers are ISO9000/AS9100 approved.

Monitor and investigate all CAPA, and SCARs about suppliers and supplier’s quality related issues including DO160 (environmental test evaluation).

Visit and support all suppliers in USA.

Zimmer Dental (contract) 6/13 - 12/13

Manufacturing/Quality Engineer

Design, Selection, qualification and validation of different manufacturing equipment, process.

Creation of Work Instruction (WI), SOPs and other documents.

Creation and perform manufacturing trainings.

Goodrich Aerospace Corp. / @Eaton Corp. (contract) 2/11 –11/12

QE/SQE

One of the main team member as Supply chain Engineer at Eaton corp. for Goodrich Corporation.

Monitoring manufacturing & quality process (including all tests and timely deliverability to Goodrich Corp.), Verification to ensure that repairs been complied with all environmental test (including DO160)

Johnson & Johnson Co (6 mo. contract) 11/09 – 08/10

Mfg/Quality Control Engineer

Creating validation, work instruction and other compliance documents including all UL test compliances (UL6095), for patient/ operator safety

Monitoring and investigating CAPA, SCAR, CAR. SOPs

Physical Optics Corporation (permanent position at an SBIR Co) 09/07-02/09

Operation & Quality Engineer>Manager

Engineering responsible then Managed total current and new operation including, manufacturing, Quality and, facility department for US Navy projects

Managed of different products line such as Faerito (flight recorder equipment, black box for Sikorsky helicopters), UAR (Universal Avionic Flight Recorder, Black Box for T-45 & F-18 Navy Aircrafts), USB Harness (US Army & Para troop), W-Pic (Air force) & others.

Implemented of new Mfg. & QA dept. including resource, location, resources, supply chain department, including Rec. /Insp, QC ECT. Documentation & all other requirements including DO 160 & others.

Guided other SBIR Projects (IR & Laser detection, night vision, ultra sonic detection & others) managements for US Navy, Air Force, Army & Home Land Security requirements.

Beckman Coulter Corp. (contract) 04/06 – 12/06

Sr. Project & Facility Engineer

Created total process for Bio-Chemical Manufacturing Process Flow

Validated (IQ, OQ, PQ) of Bio-Chemical Manufacturing equipment, process & others.

Molding International & Engineering (contract) 01/05 – 07/06

Sr. Manufacturing & Project Engineer

Created “Set up procedure” of Molding Machines, Denso Robots & automations

Found root cause problem of molding machines, robots, automations, parts and products

Trained operators & technicians for proper setting up of machines during shift change

Created SOPs. Work Instructions; improve assy. Process, Design Testers ECT

Continuously supported towards better productivity, quality and cost/ scrap reduction.

CMS A Motorola Company (permanent) 01/03 – 12/04

Sr. Equipment and Project Engineer

Implemented of slandered soldering & “LEAD FREE” soldering technique and process into “E Sensor” manufacturing process, compliance with CE, UL, cal OSHA and others

Was responsible for “E Sensor Chip” technology transfer from R&D to manufacturing

Designed, developed, implemented & validated of tools, fixtures & auto. Mfg Equip.

Pulmonatic Systems, Inc. (contract) 01/02 – 07/02

Sr. Manufacturing & Project Eng. (U.S.A & Mexico projects)

Sr. Mfg. Eng. and project eng for all plastic manufacturing Vend.

The Toro Company (permanent) 07/99 to 11/01

Sr. Manufacturing Engineer

Responsible for overall manufacturing automated process and total manufacturing improvements.

Major Accomplishments:

Designed & Developed of automated assay. Fixtures and tools for PRX & 720 product

(Mini Tank, Servo controls Plastic Part Assy. Fix., Hot Stamp machine & others).

Designed & developed of new high tech. test tank (Smart Tank) for all 570 products.

Reduced of cost, time & scrape (about 30%) and improved quality, integrity & productibility by modification of production fixtures, tools, training & process flow.

Excel Vision Corp. (permanent) 01/98 to 6/99

Sr. Manufacturing Engineer

Total responsibility of “Finger Print ID” device, technology transfer, implementation and manufacturing in USA and China for cost and time reduction.

Other Employment Experiences

Diceon Ele. (PCB Mfg)

Datatron Inc. (Env. Test. Co. for Elec. Ckrts.)

Micro Data Corp./Mc Donald Douglas (Mini Comp. Mfg company)

Edwards Lab >Baxter Healthcare (Biomedical & medical product Mfg.)

Mini Med/Siemens Corporation, Sylmar, CA.

Grumman Space System> Northrop Grumman, (Star War Program)Irvine, CA.

B Braun> Mc GAW Inc., Irvine, California

Education & Trainings

Orange Coast College

(AA) Electronic. Technology

University of Phoenix (in campus classes)

BSIT (Telecommunication, Net Working & Computer Hard Ware design, development, trouble shooting.) GPA 3.8 out of 4.0)

University of Phoenix (in campus classes)

Executive MBA (Global Management, GPA 3.7 out of 4.0)

SMT, ESD, EMI, RFI, TQM, JIT, AS9100 (internal auditing), Six Sigma & other trainings during different employment at different company and attending schools listed below;

UCI IC fabrication and processing classes

LSULB EE Classes

Santa Ana college Software programming classes

WCU Computer science classes

GTTI (India) Radio Engineering Classes

Alison College Manufacturing Process Engineering Graduated on 3/20/17 (3.0)

Please contact below for any further question or information;

605 Shenandoah Road, Corona, Calif. 92879 951-***-**** (cell)

Contact this candidate