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welding inspector

Location:
Doha, Qatar
Posted:
March 31, 2017

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Original resume on Jobvertise

Resume:

A dynamic professional with over * years of rich experience in Quality Assurance, Quality

Control, welding process, Process Enhancements and Man Management & Vendor Inspection &

Auditing.

Gained exposure in fields like structural fabrication & Oil & Gas, Petrochemical / Refineries

including from engineering Phase to Commissioning phase for all the activities.

Adept in handling quality related activities involving resource planning, in - process inspection

and coordination with internal departments.

Proficient in the implementation of various techniques for improving the operational efficiency

and achieving cost savings.

Familiar and understand drawings in GI,FD, GA, ISO, P&ID and Plot plan etc.,

Expertise in designing world class systems and implementing various projects that will enable

organization to consistently meet and enhance customer satisfaction.

An effective communicator with excellent relationship management skills and strong analytical,

problem solving & organizational abilities.

Successfully carried out assessment of contractor?s quality system, preparation of MDR, QP, ITP,

WPS, PQR & WQT. (Inspection in Mechanical, Welding, Piping, Structures, Plumbing, HVAC

activities etc.,)

Effectively coordinated with various Inspection Agencies for Inspection activities.

Possess excellent knowledge of related International standards and codes.

Familiar codes and standards:

ASME, API, AWS, ASTM, ANSI, ISO etc.,

Inspection

Welding. Non Destructive Testing.

Piping and Pipeline .Hydro test & Pneumatic Testing.

Structure Fabrication, Erection.

Mechanical (Pumps, Equipment) Alignment, Erection and Installation.

Storage Tanks, Positive Material Identification (PMI).

RTR Piping, Plumbing HVAC Installation, Fire Proofing Installation.

Employment History

Sep 2014 ? TILL DATE- German steel contracting L.L.C,

U.A.E

(QA/QC ENGINEER / WELDING INSPECTOR)

Aug 2008- Sep 2014 - PARASAKTHI ENGINEERING WORKS, PUDUKUDI,

INDIA.

(QA/QC ENGINEER/ WELDING INSPECTOR)

TECHNICAL EDUCATION

Certified ?Welding Inspector? AWS.(certificate number : 16103131)

Certified in ASNT Level II as per the American society.

1. Ultrasonic Testing.

2. Liquid Penetrate Testing.

3. Magnetic particle Testing.

4. Radiographic Testing.

5. Magnetic flux leakage testing.

WELDING ENGINEERING AT INDIAN WELDING SOCIETY

Main Projects

German steel contracting L.L.C, -U.A.E

(QA/QC ENGINEER / WELDING INSPECTOR)

Receipt inspection: Materials like, plates, pipes, nozzle forgings, forged shells, fittings, structural

items of various profiles as per various standards, beam, column, stiffeners, wings plates, bolts, nuts, fasteners, gaskets,etc. with respect to approved purchase order, client specification, approved

drawings, applicable code & standards. Also maintaining record of materials used for construction.

Inspection Planning: Preparation of QA / QC plan in line with specification and code / standard

requirements and obtain customer / client approval for their Hold, Witness or surveillance check

points, Preparation of seam wise and assembly wise checklist to maintain better track of the job

progress. Preparation of detailed inspection procedures, etc.

Welding: Conduct the qualification of welder as per ASME sec IX & AWSD1.1 maintain the record of

welder qualification test.

In-process inspection: Steel structure & piping, dimension, fit-up, welding.

Developing the Organization Chat, Project Quality Plan, ITP?s, QA/QC Procedures, Welding Book,

WPS, PQR, Welder Qualification Records & MDR.

Monitors sub-contractors and supplier?s workmanship, installation of material and equipment for

quality control compliance.

Every day to participate in construction meeting to analysis the production and quality issues.

Involved in the preparation of pWPS and qualification of PQR, WPS. Such as: GTAW, SMAW,FCAW

and SAW .

Verifying the budget of engineering welding activities, welding cycle time, quantity of welding

consumables.

Manage the implementation of approved Quality Plan, ITP, Inspection and Test Procedure to execute

during Yard fabrication and attend all witness and hold points during inspection/testing activities.

Provide all necessary coaching and support to client project QA/QC inspectors to ensure that all

inspection and testing activities with ?Hold and Witness Points? are attended any issues arising are

resolved expediently and efficiently.

Issue and follow up on Non Conformance Repots (NCR), Corrective Action Request (CARs) and

Preventive Action Requests (PARs) raised as a result of monitoring and sub-contractors activities.

Coordinate with client for inspection activities issued RFI for witness/hold point etc.,

Review contract documents to ensure identification and comprehension of quality requirements.

Coordinate with the discipline to ensure corrective action on the above thereby ensuring the closure of

NC?s raised.

Liaise with the Engineering Manager for the resolution of construction requests for clarification, site

queries and non-conformances.

Participated in Group discussion to resolve the project discrepancies as per the code and standard.

Report any major quality issues to Quality Manager of the project Management Team.

Preparation of welder repair rate for the project and analysis of repair.

Non Destructive Testing:

Radiographic testing planning & arrangement, film interpretation.

Ultrasonic thickness measurement of base metal & weld scanning.

Dye penetrates testing.

Magnetic particle testing.

MFL floor ?map & Hand ? scan testing.

Mechanical & Destructive Testing:

Hardness testing of Base metal and weld (in ?sit by equotip).

Impact Toughness Test.

Tensile Strength Test.

Bend Test.

Fracture Test.

Microscopic Testing.

Nick Break.

Heat Treatment: Approval & Monitoring of heat treatment of vessels and part of vessel (including

attachment of thermocouples & review of charts).

Achievements:

Conversant with various international codes and standards such as ASME,AWS,API,BSEN, ISO,ANSI,ASTM,etc,,

Conversant with various welding processes such as SMAW, GTAW, SAW, and FCAW

PARASAKTHI ENGINEERING WORKS, INDIA

(QA/QC ENGINEER/WELDING INSPECTOR)

Working as QA/QC ENGINEER /WELDING INSPECTOR on Steel Structural

pipe installation, stringing, laying, welding, NDE, testing, mechanical clearance & box-up.

Inspection of incoming materials and Review of Material Test Certificates.

Inspection, fit up of tubular products like Fin welded panels, Headers "KL" fin tubes, "LL" fin

tubes, "G" fin tubes, Extruded fin tubes, Hot dip galvanized (A) tubes and rectangular tubes with

round edge having Aluminum fins (ALEX).

/Checking the raw materials as per TDC and attestation requirements and allocating it as per

attestation to the given quantity in production drawing.

Inspection on heater exchanger ( Sea water Heat, Tube Bundle, Stabilizer Condenser, Stripper

Feed Bottom Exchanger, Bimetallic Extruded Fins )

Specifications, project procedures, relevant codes and standards in the execution of piping

production engineering.

Review the scope of work as described in the Contract. Well familiar with procedures and

documentation for PMI & CE marking. Compile and ensured timely issue of detailed Pipe work,

Test-packs containing, work-scope description, pipe work fabrication isometrics and Material Issue

Notes.

Responsible for prepare piping hydro test packs based on PED category, and personnel

involvement in pre-commissioning activities identify SYSTEM and SUB SYSTEMS for precommissioning.

Mechanical completion Status Index

Mechanical Completion Check Record?s

Punch list form and reservation Certificate,

For Piping (check sheets): line index.

Piping Installation

Check Pipe Fit-up & Welding

Conduct Internal Management System & QAQC Audit/Assessment

Prepare and conduct internal Quality Training

Prepare, review & verify for project applicable document, such as; PQP, ITP, WPS/PQR, Welder

Qualification, client specification, procedures, drawings, etc. (include prepare Measurement &

Testing Equipments, QC Insp. Tools)

Monitoring result of NDT to maintain welder performance & to reduce the Rejection Rate

Monitoring and maintain progression completeness of all QC Inspection document such as :

Daily Welding Record, Field Welding Data Sheet, Pneumatic / Hydrostatic Test Report, UT/MPI

and PT Permit, QC Dep. Monthly Report, QA/QC Handover Documents, etc.

Lead as Contractor?s Representative for Punch list & Commissioning Team.

Knowledge of Code :

ASME Sec ? V, ASME Sec VIII Div 1, ASME Sec IX, ASME Sec II C, API 1104, ASME B 31.1,

ASME B 31.3, AWS D1.1.

Method: As per client procedure.

Personal Details

Date Of Birth : 14th Dec 1983

Marital Status : Married

Nationality : Indian

Passport No. : G7879959

Date of issue : 10/04/2008

Date of expire : 09/04/2018

UAE driving license : 3634931

Declarations

I assure your good selves that the information furnished above is true and fair to the best of my

knowledge if am selected, I assure that I will discharges my duties diligently, methodically and to the entire

satisfaction of my superiors.

Yours Faithfully

[CHRILL RAJA DSILVA.M]



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