PRADEEP S PILLAI
H: +914**-******* C: +91-851*******[IN]; +971-*********[UAE]
E-mail: aczib5@r.postjobfree.com Skype: pradeep.s1987 Address: Deepam, P.O-Elippakulam, Dist.-Alappuzha, State-Kerala-690503, India. MECHANICAL - PIPING ENGINEER
Preferred Industry: Oil & Gas / Power Plants /Industrial & Infrastructure Projects. Preferred Location: Anywhere.
PROFILE SNAPSHOT
A dynamic professional with 07.4 years of experience in, Piping Engineering
Site Management
Erection & Commissioning
Project Management
Planning & Scheduling
Documentation
Extensive experience in engineering procurement and construction support.
Developed engineering skills on process piping, rotary and stationary equipment like pumps, compressors,
Coordinated workflow within the engineering team, reviewed mechanical drawing content, reinforced, promoted quality and safety standards, interfaced with client and vendor engineering staff of projects.
Excellent interpersonal skills including ability to maintain effective professional working relationships with clients and contractors, consultants and other external bodies and engineering assistance to Manager.
Ensured successful completion of mechanical deliverables and monitoring of project performance. Can work effectively as part of a cohesive team or independently under pressure and to inflexible deadlines.
Proper planning of all aspects of piping activities.
Define the piping execution method and the required piping deliverables.
To read isometric drawings with MTO & Supports and work accordingly
Familiar with International piping Design code like ASME, ANSI.
Familiar in preparing Material Specifications & Valves and Special parts & Data sheets.
Proficient in study piping and equipment layouts development and plot plan development
Timely and proper project completion and close-out. TECHNICAL SKILLS
Well versed with the,
» Development and verification of project control documents and status report.
» Preparing material specifications, valves, special parts and data sheet.
» Allocation of workmen based on client commitments and constructability plan.
» Measurement preparation for client billing and bill preparation for sub-contractors.
» Carry out inspections, site surveys and dimensional check to ensure piping installations are as design drawing and specification and comply with project specification.
» Check painting and insulation as per the specification.
» Conduct welding procedure and perform
qualifications.
» Piping study layout with reference of Plot-Plan, P&ID, Line-List, Civil Drawing, Piping Specification, Equipment Data Sheet, Instrument specification,
etc. to identify location for equipments and
associated infrastructure for routing the piping to satisfy client specification for operational,
maintenance & safety requirement and considering
the possibility of piping support
» Knowledge in various Non-Destructive testing like DPT, MPT, UT & RT.
EMPLOYMENT DETAILS
Nov 2015 to Feb 2017 Euro Mechanical and Electrical Contracting Company L.L.C. Abu Dhabi, UAE. As Mechanical
Engineer
June 2012 to Oct 2015 Desein-Indure Group of Companies, New-Delhi – India, as Project Engineer.
Aug 2011 to May 2012 M/S Arc & Fusion. (I) Pvt. Ltd, Navi Mumbai – India, as Site Engineer-Piping / Permit Holder.
July 2009 to July 2011 M/S Remomech Engineering. Pvt. Ltd, Pune-India as Site Engineer.
FUNCTIONAL AREAS
Planning & Scheduling Activities:
Plans the schedule of pipe works, assists with material procurement and installation. Fulfill licensing requirements, excellent team work, decision making. Identifying of updated requirements of manpower, materials, consumables and equipment based on site progress and available work front. Preparation of BOQ & BOM for invoicing according to as built. Preparation & calculation of extra works for fabrication and erection works with claims. To ensure completion of construction projects within the set timelines, liaises with construction managers and project designers to create an elaborate plan of events.
Documentation:
Prepare field design change request and site revision isometrics Preparation of mark-Up P & ID, Piping plans, Isometric and spool drawings and Hydro test packages. Preparation of valve datasheets and also piping special items datasheets. Preparation of As Built drawings for piping’s
Fabrication:
Ensure the materials used in a piping system shall be strictly as per the piping Material Specification.
Maximizing prefabrication and testing at fabrication shop with minimum field weld to minimize work during erection. Execution:
To carry out installation of equipments and the system as per drawings at the project site within the scheduled time. Looking after the modifications in the piping layout as per field requirements. Site pipe support modification and detailing. Pipe fabrication and erection on pipe racks as well as underground piping. Coordinate with construction group to resolve the problems, provide technical guidance and assistance to site supervisor. Reviewing piping works in progress on continuing basis. Monitoring Installation:
Monitor the installation of pipes to ensure the work agrees with the project's design. Inspect work progress to identify challenges, mitigate risks and guarantee the safety of piping staff. ACADEMIC DETAILS
Studied B.TECH in Mechanical Engineering from Sree Buddha College of Engineering / Kerala University, Pattoor-Kerala in 2005 to 2009.
H.S.E (Subject: Science) from K.K.M.G.V & H.S.S/Board of Higher Secondary Examinations, Kerala in 2002 – 2004. S.S.L.C from K.K.M.G.V & H.S.S/Board of Public Examinations, Kerala in 2002
CERTIFICATIONS
AUTOCAD from ECIT (Electronic Corporation of India LTD/ A Gov. of India Enterprises, Hyderabad, India. Diploma in Process Piping Design & Engineering as per ASME B-31.3 from St. Johns Group of Institutions, Pathanamthitta, Kerala in 2012.
Diploma in ASNT Level- ll. NDT - Non Destructive Testing in Dye Penetrant test, magnetic Particle Testing, Radiography test & Ultrasonic Testing from GB NDT Engineering Services, Trichy - Tamil Nadu in 2009. DIPLOMA IN OFFICE AUTOMATION from All India Computer Saksharatha Mission/Gov. of Kerala, Cochin, Kerala in 2003.
IT - SKILLS
PERSONAL DETAILS
Date of Birth : 15th March 1987
Nationality : Indian
Marital Status : Married
Languages Proficiency : English, Hindi, Malayalam & Tamil. Passport details
Passport No. : H4990549
Date of Issue : 17/08/2009
Date of Expiry : 16/08/2019
Place of Issue : COCHIN
Passport status : ECNR
DECLARATION
I hereby declared that the above mentioned information is correct up to my knowledge & I bear the responsibility for correctness of above mentioned particulars.
Current Location : Alappuzha, Kerala.
Date : 27/Mar/2017 Pradeep S Pillai
Please refer to annexure for Project details... ANNEXURE
PROJECTS OVERVIEW
With Euro Mechanical and Electrical Contracting Company L.L.C. Abu Dhabi, UAE. Euro Mechanical and Electrical Contracting Company, LLC were established in 1976. The aim of the company is to provide experienced maintenance, construction, control & automation solutions to Oil & Gas, Petrochemical, and Power Generation Industries. The Company is ISO 9001: 2008 certified and holder of ASME ‘U’ & ‘R’ stamps. Department : Mechanical Engineering
Clint : ZADCO – Zakum Development Company
Location : ZIRKU Island – Abu Dhabi (Off – Shore)
Project Description : Main objective of the project is to install new piping system from emergency sphere to LP compressor suction to avoid production cut.
Installation of temporary piping, demolition of existing piping including valves, instruments and supports and installation of new piping along with valves, instruments and supports; because of sphere inlet piping and liquid relief header comprising of 42”, 36”, 30” and 24” CS piping are corroded and identified for replacement. Clint : ADGAS
Consultant : ILF Consulting Engineers
Location : DAS Island – Abu Dhabi (Off – Shore)
Project Description : Main objective of the project was to install a new GE Frame 6 gas Turbine generator, Auxiliary Skids and inter connected piping’s to meet the additional power demands. The new frame 6 gas turbine power generation unit will be fuel gas fired with fuel oil back-up. Responsibilities:
Ensure planning, scheduling, monitoring & timely execution of erection of piping system.
Responsible for piping fabrication, erection operations and pipe support installation in accordance with schedule, procedures, specifications, priorities and availability of construction drawings.
Assist Design Department in solving Piping Modification and Technical Problems in the Field
Elaborates construction feasibility analysis evaluating the available materials and Drawings.
To evaluate and monitor over all work progress of erection of equipment as per the set schedule.
Quality assurance during installation.
Coordinate with engineering and construction and liaise with the client on detailed engineering requirements.
Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness and Preparation of “AS BUILT” drawings.
Carrying out final P&ID check of installed piping systems in the module.
Preparation of field piping system test packages,including system limit on P&ID and piping Isometrics
Responsible for carrying out mechanical clearance, conducting Hydro Test, fulfilling commissioning requirements and advice the technical punches before reinstatement.
Responsible for line checking after hydro test to complete the post punch list prior to sign-off the test packages before signing the completion of piping / mechanical.
Ensure that hydro test reinstatement is to be done as per procedure.
Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project.
Ensure safety practices on site report in routine observation reports cases of good or bad practices which might affect the safety on site.
With Desein-Indure Group of Companies. New-Delhi, India. The Indure Pvt. Ltd, a member of Desein-Indure Group of Companies was pioneered in 1970, enjoys the reputation of being market leader in providing consultancy and EPC/BOP Services to Thermal Power Plant from conception to commissioning and in the turnkey execution of Power Projects. Department : Mechanical Engineering
Clint : BECL-Bhavnagar Energy Company Ltd.
Consultant : TATA Consulting Engineers Ltd.
Site : 2x250 MW pithed lignite based thermal Power plant (TPP) at Bhavnagar district, Gujarat. Clint : MONNET-Monnet Power Company Ltd.
Site : 2x525 MW Thermal Power Project at Monnet Site, Angul-Odisha Responsibilities:
Managing construction activities carried out by contractors, ensuring the scope of work is achieved in accordance with contract requirement and time frame, and compliance with specifications and standard established.
Review of Project specification and P&ID s.
Ensure the Productivity and Quality is maintained by subordinates. Coordinate with other Disciplines in site.
Coordinating the activities of subordinated supervisors ensuring that the project steps are respected
Ensuring that contractor’s duties are performed by competent and experienced personnel and in sufficient number to achieve objectives;
Raise and close out engineering queries as applicable.
Carry out inspections, site surveys and dimensional check to ensure piping installations are as design drawing and specification and comply with project specification.
Execution of Pipe fabrication and erection on pipe racks as well as underground piping.
Responsible for CHP Structural Fabrication, Assembly, Erection, Alignment and Preparation of R.A bills
Responsible for Assembly, Erection, Alignment and Commissioning of CW, ACW, Raw Water & other VT Pumps and Centrifugal pumps
Responsible for site supervision, inspection during fabrication, erection for accuracy quality of work with respect to Q.A.P/F.Q.P standards and specification.
Preparation and inspection for the DPT, UT, RT, KT and Hydro test, checking the protocol etc.
To be in touch with planning section so as to get required documents needed for erection and to follow up for any details required. Contributes to team effort by accomplishing related results as needed.
Monitoring the daily work activities of Sub Contractor and updating Sub Contractor Progress Reports
Ensure safety and security of all construction activities and workers under control. With M/S Arc & Fusion. (I) Pvt. Ltd. Navi Mumbai – India Department : Mechanical Engineering
Clint : CAIRN Energy
Location : Barmer – Rajasthan (On – Shore)
Project Description : Main objective of the project is to construct a new Oil-Water Separator Unit and its related piping in Mangala processing terminal.
Responsibilities:
Responsible in piping fabrication, erection operations and pipe support installation in accordance with schedule, procedures, specifications, priorities and availability of construction drawings.
Ensure the productivity and quality is maintained by subordinates. Coordinate with other disciplines in site.
Coordinate with engineering and construction and liaise with the client on detailed engineering requirements.
Submit the work permit in a daily safety meeting.
Check the piping NDT status as per needs. Check the piping painting and insulation status as per schedule
Ensure safety practices on site - report in routine observation reports cases of good or bad practices which might affect the safety on site,
Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.
Responsible for carrying out mechanical clearance, conducting Hydro Test, fulfilling commissioning requirements and advise the technical punches before reinstatement
Monitoring the daily progress of spools and inch diameter as per the planed scheduled.
Ensuring that the safety precautions are implemented during the construction activities at site. With M/S RemoMech Engineering. Pvt. Ltd. Pune - India Site : 5x660MW Project Adani Power Maharashtra. Ltd. Tiroda, Dist-Gondia Site : 3x500 MW Indira Gandhi Super Thermal Power Project in NTPC, Jhajjar, Haryana Site : JCR-Devadula Lift Irrigation Project and Gutpa Lift Irrigation Project. Warangal, AP Responsibilities:
Alignment, Assembly, Erection and Commissioning of CW, ACW, Raw Water Pumps, other mechanical Equipment. And 100Ton EOT Crane on CW Pump Hose.
To keep a vigilant control over expenditure and to report progress of work periodically.
To arrange and supervise the actual execution of all works in accordance with sanctioned estimates, specifications and Drawings.
Responsible for site supervision, inspection during Alignment, Assembly, erection, for accuracy and quality of work
Monitoring the daily work activities of subcontractor and updating subcontractor progress reports. To check, measure all the work schemes, side materials and record it in the measurement books.
Assure the lifting equipment, tools & tackles are in proper condition.