Udhayakumar Subramanian

RBI Inspector/Welding inspector - Emirates Industrial Laboratory

Vellore, Tamil Nadu

aczbxb@r.postjobfree.com - 741-***-****

Aspiring a challenging and dynamic career in the field of RBI Inspector/ Welding Inspector inspections providing the opportunity to make a strong contribution to organizational goal through development of professional skills. WORK EXPERIENCE

RBI Inspector/Welding inspector

Emirates Industrial Laboratory - Abu Dhabi - May 2014 to Present Client: Bunduq -Abudhabi Offshore.

Responsibility: leading to integrity assessment of existing piping, Boiler Pressure Vessels, Heat Exchangers etc in the plant as well as Wellhead towers. Conducting Ultrasonic Shear wave for the newly welded joints, thickness gauging associated with various corrosion surveys as follows, NDT methods by UT, MPI, PT, VT

&Welding inspector.

Maintenance of Records to check the Corrosion rate/year.

Report to Corrosion / Inspection on the immediate action if necessary

Responsible for radiographic film interpretation and review.

Visual inspection of vessels, storage tanks & piping.

Process piping, Storage Tanks, Pressure Vessels, Spheres, Heat Exchangers, and Columns.

UT welds examination of Piping structures, pressure vessels and piping corrosion survey.

Magnetic particle testing in Nozzles, Structural, and Welding.

UT Thickness Survey on piping & Equipments.

Carried out Ultrasonic testing on Raw Materials and Welding Joints.

UT thickness gauging of test separators, oil storage tanks, vessels, scrubbers & receivers.

UT grid scanning & pit mapping of pressure vessels, Corroded Piping for FFS purpose.

Laminations Checks for existing piping for Modification Locations. NDT Coordinator

Emirates Industrial Laboratory - Abu Dhabi - March 2014 to May 2014 Period: March 2014 Turn around Shutdown.

Adopted Technique: UT Normal & Shear wave scanning, Thickness survey, RT Film interpretation,

MT &PT Wet &dry methods.

All type of static equipments like Pressure Vessel, Heat Exchangers, Air Coolers, Bottole, Distillation Tower, Heater and Reformers activities involved at Internal &External 100% NDT inspection as per client data requirements and assist with co operate the PLANT inspectors for documentation works. NDT -Coordinator

Emirates Industrial Laboratory - Abu Dhabi - September 2013 to February 2014 Client: GASCO, RUWAIS, Abudhabi National Oil Co (ADNOC Group) -Abudhabi. RESPONSIBILITIES:

To Carryout Non Destructive Testing and to provide Technical Assistance to Inspection Engineer in all activities related with Propane Butane Tanks piping refurbishment project, Train 1, Train 2, Train 3 & SRU 53 Major Shutdowns.

To Carryout Non Destructive Testing and to provide Technical Assistance to Inspection Engineer in all activities related with static Equipment in On-stream and during shutdown as per Risk Based Inspection (RBI) schedule in a safe and effective manner to ensure continuous functioning of all rotating equipment in the plant.

Worked with all Non Destructive Testing like Ultrasonic, Dye- Penetrant, Magnetic Particle Testing, Radiography and interpret results, prepare NDT reports to assess the condition of equipment and piping for on-stream and shutdown inspection as well as during the commissioning of new facilities, ensuring adherence to GASCO procedures.

Carry out highly specialized inspection include Thermography, Post Material Identification (PMI) and B - Scan Survey As per operating procedures.

Carry out quality control of painting / wrapping and coating works in the plant like paint - DFT, Wet Film Thickness, Surface Profile, Holiday checking etc. to ensure adherence to GASCO Standards.

Carry out under lagging Corrosion (ULCS) Survey as per RBI Task Planning and compiling Isometric drawing to carry out UT Survey on Pipe lines.

UT grid scanning & pit mapping of pressure vessels, Corroded Piping NDT Inspector

Emirates Industrial Laboratory - Abu Dhabi - June 2013 to August 2013 Client: ADOC (Abudhabi Oil Company) -Abu Dhabi Offshore.

Process piping, Storage Tanks, Pressure Vessels, Spheres, Heat Exchangers, and Columns.

Magnetic particle testing in Nozzles, Structural, and Welding.

UT Thickness Survey on piping & Equipments.

Radiographic film interpretation and review.

UT grid scanning & pit mapping of pressure vessels, Corroded Piping for FFS purpose. NDT Inspector

Emirates Industrial Laboratory - Abu Dhabi - December 2011 to May 2013 Client: ADMA-OPCO, Ummshaif Super Complex -AbuDhabi Offshore. Employed by M/S Emirates Industrial Laboratory (EIL) NDT inspector and contracted to M/S ADMA-OPCO, the Subsidiary of ADNOC and attached to the inspection department of offshore Super Complex UMM SHAIF. Responsibilities include, inspect the condition of plant piping and equipment of UMM SHAIF & UAP asset and report the finding to responsible operation / maintenance section for necessary action. Maintenance inspection of well head towers hookup & header piping and platform structures Duties: Conducting various NDT methods by RT, UT, MPI, and PT leading to integrity assessment of existing piping, Boiler Pressure Vessels, Heat Exchangers etc in the plant as well as Wellhead towers. Conducting Ultrasonic Shear wave for the newly welded joints, thickness gauging associated with various corrosion surveys as follows,

Process piping, Storage Tanks, Pressure Vessels, Spheres, Heat Exchangers, and Columns.

UT welds examination of Piping structures, pressure vessels and piping corrosion survey.

Magnetic particle testing in Nozzles, Structural, and Welding.

UT Thickness Survey on piping & Equipments.

Carried out Ultrasonic testing on Raw Materials and Welding Joints.

Visual inspection of vessels, storage tanks & piping.

UT thickness gauging of test separators, oil storage tanks, vessels, scrubbers & receivers.

UT grid scanning & pit mapping of pressure vessels, Corroded Piping for FFS purpose.

Laminations Checks for existing piping for Modification Locations. J.K Inspection Services co - Tamil Nadu, IN - September 2005 to November 2011 Tamil Nadu, India-632406

Position: Site In charge

Adopted Techniques: UT (Normal & Shear waves), Thickness Corrosion & Survey, RT, MT& PT (Wet & Dry Method), Visual inspection. Steam Turbine Rotor (HP, LP) Rotor bearing, Rotor Blades, All types Pressure Vessels like Steam Drums, Separator Tanks, Steam &Steam less Pipe lines, Heat Exchanger, Plate lamination checking and All different types of Structural welding joints & Machining parts

Bharat Heavy Electrical Ltd (BHEL)

Thirumalai Chemicals Ltd (TCL)

Tamil Nadu co- op- Sugar Mills Ltd,

Atomic &Thermal power stations in India,

NDT Inspector

Rabigh refining and petro chemical Co - April 2011 to June 2011 Petro Rabigh)

Group of Saudi Aramco Co, King of Saudi Arabia.

Position: NDT Inspector

Period: April 2011 Turn around Shutdown.

Adopted Technique: UT Normal & Shear wave scanning, Thickness survey, RT Film interpretation

MT &PT Wet &dry methods.

All type of static equipments like Pressure Vessel, Heat Exchangers, Air Coolers, Distillation Tower, Heater and Reformers activities involved at Internal &External 100% NDT inspection as per client data requirements and assist with co operate the NDT inspector, PLANT inspectors for documentation works. NDT Coordinator

J.K Inspection Services co - Bangalore, Karnataka - May 2009 to February 2010 Adopted Techniques: UT (Normal & Shear waves), Thickness Corrosion & Survey, RT, MT& PT (Wet & Dry Method), Visual inspection.

Frame, Casting, Forging, Laminations And all different types of Structural welding joints & Machining parts. Carried out Radiographic Testing on Structural, Piping, Pressure Vessels, Storage Tanks, Boiler Tubes and Wind Mill Towers using Gamma Ray.

Carried out Ultrasonic Thickness Survey of Pipelines, Vessels, Towers, Exchangers, Boilers, Radiant and Conversion Coils of Heaters.

Carried out Dye penetrant testing & Magnetic Particle Inspection of Weld Joints of various Piping, Vessels, Towers, Exchangers &Boilers

Carried out NDT Inspection of Pressure Vessels, Storage Tanks, Pipelines, Boiler Exchangers, Furnace, Weld attachments and Nozzle during shutdown and In-Service

Bharath Earth Movers Ltd, Bangalore, KGF Mysore

Larson & Toubro Ltd, Chennai

Atomic Power plant (chennai, Bangalore)

RESPONSIBILTIES: AS MULTI DISCIPLINE NDT INSPECTOR

• Carry out NDT testing according to approved procedure

• Complete inspection by determining and establish test criteria

• Ultrasonic Testing of Welded Joints Using Angle Beam as per ASME and AWS, API codes (pipe to pipe welds and Nozzles set on, set in, tangential, dollar plate etc

• Magnetic Particle Inspection of Welded Joints using YOKE and PRODE.

• Ultrasonic testing of welds (as per ASME, API, AWS codes )

• Ultrasonic testing on steel plates for lamination (as per SA 435).

• Maintenance of Records to check the Corrosion rate/year.

• Report to Corrosion / Inspection on the immediate action if necessary

• Responsible for radiographic film interpretation and review.

• Responsible for co-ordinate a number of NDT technicians for various projects.

• Visual Inspection of Piping/Welding Joints, Tanks & vessels.

• Ultrasonic corrosion monitoring of the pipe work.

• Responsible for UT interpretation and repair work.

• Familiar with handling of all Project QA/QC Documents.

• Managing Documentation as per Project Requirements.

• Co-ordination & controlling of punch list activities.

• Maintaining NDT status and co-ordination with sub contractor & Inspectors

• Coordinating Punch list activities related Test pack and Client Master Punch List with site Engineers, Supervisors and QC Inspectors.

• Reviewing quality procedures of sub-contractors. EQUIPMENT HANDLED

Ultrasonic testing (UT)

Olympus Epoch XT, SonaTest D20, Krauthcramer USM 35X, USM 2, Micro scan PX10, PX20 and EX10, Modsonic Einstein II TFT, Einstein II DGS

Magnetic particle Testing (MT)

Make: Magna flux yoke, K electronics AC/DC

Prod: K electronics, AC/HWDC

Particles used in dry and wet Medium: 9C Red and 7C black of Magna Flux & fluorescent testing. Radiographic testing (RT)

Tec-Hops, Rolly -1, DELTA GAMMATEC IRC 2, IRC 4, X-RAY ANDREX, PHILIPS & PICKER ETC., Dye Penetrant Testing (PT)

SRP: MANUFACTURER: MAGNA FLUX, SPOT-CHECK

PENET: SKL-SP 1, CLEAN: SKC - 1, DEV: SKD - S2.

FLUORESCENT: ZL - 27A, SKC - 1, SKD - S2

PASSPORT DETAILS:

Passport No.: H0615200

Issued at Chennai & valid up to 24-sep-2018

EDUCATION

Bachelor of Engineering

Anna University - Chennai, Tamil Nadu

SKILLS

CSWIP3.1,ASNT Level II (10+ years)

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