Khushhal Malviya

Apt#***, **** Cedar Avenue,

White Bear Lake, MN-55110, USA

(C): 651-***-****

E-mail: - aczbe5@r.postjobfree.com

SUMMARY

Currently working onsite at Polaris Industries, Wyoming USA as Mechanical engineer deputed by L&T Technology Services Ltd.

Over 6+ years of experience in Product Design & Development, Project Management, GD&T, VAVE and DFMEA analysis, with demonstrated success in project management.

Experience in Off-Highway (UTV, ATV, Snowmobile), On Road, Electrical and Hybrid Vehicles, Agriculture equipment domain.

Involved in various types of design projects in all aspects of engineering and design practices from part studies, analysis and development of conceptual design to the implementation and carrying out of detail design considering manufacturing feasibilities as well.

Exposure to conceptual designs from scratch and with development team for prototype manufacturing, testing, trouble shooting and till product manufacturing.

Creating Bill of Materials (BOM), routings and Engineering Change Order (ECO) processing

Very good hands on working experience in Creo 2.0/3.0, Pro/ENGINEER WILDFIRE 4.0, PDM and PLM-Windchill.

Hands on experience in reversing engineering & prototyping projects.

Exceptional problem solving and sound decision making capabilities, coupled with excellent communication and interpersonal skills.

Experience in Design & Development of automobile sub-systems like Chassis frame, ROPS, Engine Intake and Exhaust system, interior or exterior trim and frame, suspension system, accessories.

Additional Experience: As technical writer for technical publication and user manual writing.

EDUCATION

Bachelor of Technology in Mechanical Engineering from Jodhpur Institute of Engineering & Technology, Jodhpur-Rajasthan (India).

Attended VAVE workshop for AVS Certification at Lonavala, India (2012)

CAD training at CTTC, Bhubaneshwar (2010).

SOFTWARE

KNOWLEDGE

Master in Creo 2.0/3.0, Pro/ENGINEER WILDFIRE 4.0 - solid modeling, assembly modeling, detailing and Surfacing, Pro/Sheet metal, and 2D drawings.

Windchill, Intralink.

WORK EXPERIENCE

Oct’2010 – Till Date

Role: - Mechanical Design Engineer and Onsite Coordinator.

Client: Polaris Industries Inc. (Wyoming, MN-USA) is an American manufacturer of snowmobiles, ATV, motorcycle and neighborhood electric vehicles.)

Handling team of engineers working on design and development for Model launch programs for off-road, On-Road vehicles and electrical vehicles.

Design & Development of automobile sub-systems like Chassis frame, ROPS, Engine Intake/Exhaust system and Door trims/frame, axle-suspension.

Hands-on Design Calculations, GD&T, Tolerance Stack up Analysis, DFMEA for the proposed system designs.

Establishing a reasonable project development schedule from concept to production implementation in line with overall business requirements.

Assist with cost control programs and standards

Process ECO’s and set up BOM’s/Routings

Support all design related component, styling, purchasing and manufacturing issues with emphasis on quality, reliability, timely delivery and optimum cost.

Determine ideal component manufacturing route to ensure overall design, performance, and cost conformance.

Determine nature and type of electronic models, detail drawings, and analysis required to support product development.

Prepare preliminary sketches and/or schematic diagrams and/or presentations to aid in the understanding and solution of engineering problems.

Lead design reviews on projects to ensure adequate input and involvement from all interested groups.

Analyze field problems and recommend possible solutions.

Prepare monthly project status report.

PROJECT

MANAGEMENT

Initiating the Project, Team Building and Team Ramping, Requirement gathering, developing use cases and knowledge transfer.

Managing the project with an onsite offshore model. Project Planning, Estimating and Scheduling.

Status reporting and balancing the task across the team. Project status reporting using QC.

Planning and co-ordination of day-to-day activities involved in project assigned.

Responsible for quality checks, quality assurance for customer deliverables and review meetings and issue resolutions.

Execute Engineering Service Request (ECRs) including change notice and BOM alignment

Coordination with suppliers for Prototype generation.

PROJECT

HIGHLIGHTS

PROJECT 1: Rear Axle Design-Off-road Vehicle

Customer : Polaris Industries Inc.

Role : Team Leader

Software : Creo 3.0

Contribution :

Design the components from conceptual stage to the final prototype.

Detailed manufacturing drawings.

Cost saving with better strength and function.

Continuous improvement based on FEA results.

PROJECT 2: Solid Sides (Accessories) Design- On-Road Electrical Vehicle

Customer : Polaris Industries Inc.

Role : Team leader

Software : Creo 3.0

Contribution :

Design the components from conceptual stage to the final assembly.

Detailed manufacturing drawings.

Change stake sides to solid sides with 56% cost saving.

Coordination with suppliers for Prototype.

PROJECT 3: Engine Packaging- Off-road Vehicle

Customer : Polaris Industries Inc.

Role : Team Member

Software : Creo 3.0

Contribution :

Packaged new engine into existing layout.

Creating engine mountings and updating surrounding layout.

Detailed assembly/manufacturing drawings.

PROJECT 4: Cost Reductions: - Off-road/On-Road Vehicles.

Customer : Polaris Industries Inc.

Role : Team Member

Software : Pro/Engineer Wildfire 4.0, Creo 3.0

Contribution :

Supported 3 off road and 1 on-road cost reduction project as team member.

Generate cost reduction ideas by Weld analysis and optimization, Weight v/s cost analysis, Part commonization etc.

Generated 2D manufacturing drawings for reduced cost parts.

Contact this candidate