Post Job Free

Resume

Sign in

Welding Inspection

Location:
TN, India
Salary:
50000
Posted:
May 11, 2017

Contact this candidate

Resume:

Page * of *

Curriculum Vitae

Name Ramar Pandi Krishnan

Function QA/QC Welding Inspector

Personal Details

Nationality Indian/ Singapore PR

Languages English, Tamil

Year of birth 1978

Gender Male

Availability 1 month

Contact 96700047, acz9of@r.postjobfree.com

Profile

Hands-on with proven record in setting up new Quality system & Project

Leadership by example, able to communicate with all levels

Optimization of resources & strong cost consciousness

Adapt to changes easily, strong receptor of responsibility

Dedicated, hardworking and willing to learn

Academic / Professional Qualifications

Institute of Technical Education, Singapore

Diploma in Mechanical Engineering

Institute of Technical Education, Singapore

NTC 3 General Welding

Technical Certifications

Certified Senior Welding Inspector (AWS SCWI) (Certificate No: 17020048, FEB 2020)

Visual Welding Inspection (Singapore Welding Society)

ASNT Level II Certification for MPI, PT, UT & RT

PCN RTFI Level II, (Certificate No: 324742, July 2019) Singapore

QMS (ISO 9001:2008) AUDITOR/ LEAD AUDITOR Singapore

S.S.S.C (Shipyard Supervisors Safety Course), Singapore

Irata Level 1 Rope Access Technician, Working for Heights, Singapore Technical Skills

Mechanical Engineering Exposures

Manufacturing Technology

Marine/ ANSI

ASME sec IX and sec V, B31.1, B 31.3 Codes

API 1104, 6A, 16A, 16Dand AWS D1.1 (Steel) Structural Quality Systems

ISO: 9001/2008

API Q1

6 Sigma

Page 2 of 7

IT Skills

MS Office (Word, PowerPoint, Excel)

Welding Process familiar with:

SMAW - Shielded Metal Arc Welding

GTAW - Gas Tungsten Arc Welding

FCAW - Flux Cored Arc Welding (Semi-automatic and Automatic) GMAW - Gas Metal Arc Welding (Semi-automatic& Automatic welding-prowled -1) SAW - Submerged Arc Welding

GTAW - Overlay (Automatic)

Plasma Transferred Arc using powder as a consumable. Professional Experiences

May 2016 – Present

Shell chemicals Seraya Pte Ltd, Singapore

Project - QC Construction Welding Inspector

Projects worked on

BS – Shell Jurong Island (chiyoda)

SSF – Shell Jurong Island (chiyoda)

S1 Turnaround 2016 – Shell Jurong Island (chiyoda)

RUBY – MEG Shell Jurong Island (Amec Foster Wheeler) ON GOING

EOG2 Turnaround 2017 - MEG Shell Jurong Island (Amec Foster Wheeler) Roles and Responsibilities:

Welding

Review Welding Procedure Specifications (WPS), Welding Procedure Qualification Records (PQR), welder performance certificates, Non-Destructive Testing (NDT) procedures, qualification of NDT personnel, work instructions, repair method of statement as per shell DEP codes & standard. And witnessing welder qualification test (WQT)

Organize UTG corrosion survey, review of NDT films of profile radiography, RT films & reports and endorsement of NDT reports.

Review contractor’s quality manual, inspection test plan, shop drawings, material mill test certificates and verification of raw materials and welding consumables.

Perform Fit up inspection and monitor root pass, hot pass, capping pass of welding, visual and dimensional inspection and Select weld joints for NDT.

Witness non-destructive testing such as ultrasonic testing (UT and PAUT), magnetic particle testing (MT)

& liquid penetrant testing (PT) and for SS materials PMI and (weld cap FT ) performed by NDT companies

Review Test Pack Preparation for Pipe Lines in Project as per P&ID.

Witnessing valve Inspection along with MRIR Sup con.

Inspecting stage wise inspection for the Pipe Lines Perform line walk for Pipe lines with sup con.

Witnessing hydro test and Flushing Test in pipe lines, Inspecting Re-instatement for the pipe lines.

Reviewing the Test pack and monitoring welding summary, visual reports and NDT records.

Witnessing material Receiving inspection for the Pipe and Pipe Fittings with sup con inspector.

Review of Material Mill test certificates and verification of raw materials and welding

Consumables. Select test samples and witness Mechanical Testing at SAC Accredited lab. Page 3 of 7

Review PID & Isometric Drawings applying practical.

Perform bolts Torque /Tightening inspection TFA shell standards Inspecting the Flange Rating and Bolts gasket as per drawing specification.

Perform visual inspection on surface preparation before painting Doing Galvanizing Inspection & Painting Inspection.

Co-ordinate with project management for new construction projects. Painting

Perform Blasting Inspection, Maintain Surface Profile along with the sub con.

Experience in Manual & Auto Blasting Methods.

Witnessing Painting Inspection WFT & DFT.

Maintaining Coating Thickness after each Coat.

Doing Painting Witness Inspection Along with the sub-contractor.

Inspecting Destructive & Non Destructive Test Methods on DFT.

Witnessing Holiday Testing on High Pressure Pipe Lines after Painting. January 2016 – May 2016

Deluge Pte Ltd, Singapore

Project QA/QC Lead Welding Inspector

Projects worked on

NALCO – Jurong Island (Jacobs)

Shell Marina – Tuas South Avenue (Amec Foster Wheeler)

CELENASE S.E.A VAE – Jurong Island (Jacobs)

HUNTSMAN – Jurong Island (Jacobs)

Roles and Responsibilities:

Welding

Witness fit-up inspection and monitor all stages of welding.

Perform Fit up, Visual and dimensional inspection.

Doing Test Pack Preparation for Pipe Lines in Project as per P&ID.

Witnessing valve Inspection along with Clients.

Inspecting stage wise inspection for the Pipe lines Perform line walk for Pipe lines with Clients.

Witnessing hydro test and Flushing Test in pipe lines.

Inspecting Re-instatement for the pipe lines.

Reviewing the Test pack and monitoring NDT records.

Witnessing material inspection for the Pipe and Pipe Fittings with Clients.

Review of Material Mill test certificates and verification of raw materials and welding

Review PID & Isometric Drawings applying practical.

Inspecting the Flange Rating and Bolts as per drawing specification.

Reviewing NDT reports and RT films.

Perform visual inspection on surface preparation before painting Doing Galvanizing Inspection & Painting Inspection

Painting

Perform Blasting Inspection, Maintain Surface Profile along with the Client.

Witnessing Painting Inspection WFT & DFT Doing Painting Inspection Along With the Clients. Page 4 of 7

February 2013 – December 2015

Cameron Pte Ltd (Drilling Division), Singapore

Project QA QC & Inspector Lead

Products handled

SUB Sea and Surface product like BOP stack

Annular BOP

TL BOP

U BOP

Riser

different type Spools

Collet Connectors

HPU

TEES

Choke

Check value

Pipes

different type Bonnets

Platform

Structural

Frames

Clients

Shell

Transocean

Deep venture

NABORS

Vantage

Sapura

Burgan

Japan drilling

Ensco

sea drill

Roles and Responsibilities:

Performed inspection per quality procedures & drawing on materials, parts and assemblies and final inspection.

Applied established inspection procedures and used a wide range of tools, instruments

Performed Weld set-up inspection as per drawing, WPS, WPQR, before, during and after welding

Handled in-coming, in-process, final inspection, source inspection

Liaised with third party for inspection and Hydro Testing Final Inspection

Prepared the NDE, Final reports

Initiated non-conformance reports (NCR) on parts that do not meet requirements, followed up and closed it on confirmation that the non-conformity is resolved

Set up equipment, calibrate and perform visual inspection, ultrasonic testing (UT), penetrating testing

(PT) and magnetic particle testing (MT)

Coordinated with customer/TPI on surveillance activities – hold points, witness points, monitor points and review points

Worked with customer/ TPI during inspection and conduct jointed inspection

Performed Coating and Painting Inspection

Page 5 of 7

Scanned all records into database and submitted hard copy to QA for compilation of data books

Verified and marked products in accordance with QP and BOM requirements (if required)

Confirmed all operations in the routing are carried out and signed off before closing the work orders

Maintained quality portal in intranet, ensured that revisions of quality manual and procedures are updated and current

Worked with customers, vendors and internal employees to provide documentation and assisted in the resolution of documentation issues related to products

Prepared Manufacturing Record Books (data book)/ COC in both hard copy and electronic and presented to customer/ third party for review/ approval in a timely manner and realization of customer revenue for documentation

Ensured all parts are adequately protected and anti-rusted applied 2011 – 2013

K2 (Velosi) Specialist Service Pvt Ltd, Singapore

QA/QC Welding Inspector

Products

All type of Oil Rigs

FPSO

Jack up Rig

Semi sub-merge able Rig

Derrick building and platform Repair & Inspection

heavy duty lifting crane

Piping & Structural frames and welding joints NDE & visual inspection Clients

Atwood

Shell

Transocean

Deep venture

NABORS

Vantage

Sapura

Burgan

Japan drilling

Ensco

Sea drill

Roles and Responsibilities:

Handled Inspection (fabrication & welding), planned and prepared incomings, In-house, Final Inspection, service & repair job.

Quality assurance, Quality controls, ISO, Warranty, NCR reports. Customer documents and Instrument Report prepares & maintains.

Classes Society Surveyor’s like (ABS, BV, DNV) documents preparation, handling, as per job schedule, QMS processes and customer requirement.

Dealt with classification bodies and owners on the oilfield, marine Equipment’s inspection, approval, develop and resolve problems.

Conducted analytical, environmental, operational, or performance studies in order to develop designs for products, such as marine equipment, pipes and structures. Page 6 of 7

Witnessed and verified Welding Procedure specification (WPS), welder Qualification testing (WQT) and Welding Joint geometry.

Verified Base & Filler materials compatibility, Visual inspection of before, during and after welding. (Pipes, Structural)

Checked for weld joint preparations, fit-up alignment, dimensional tolerances and visual inspection on welding (During & After)

NDT carried out as per the technique in ASME sec V and sec IX acceptance criteria based on relevant ASME codes, Class/client specification.

Liaised with surveyors, 3rd party NDE vendors on the inspection of machined components and welding components.

Controlled and planned the inspection activities of the QC Inspector and 3rd party vendors (Material Testing like PMI, Hardness, mechanical and chemical testing)

Sub-vendor development, approvals and periodical audits of premises, Compliance, improvement and development.

Monitored monthly inspection activities and generated monthly reports.

Handled Final Inspection, Factory acceptance testing (FAT), Hydro Testing and supplier Inspection.

Prepared Inspection test plan (ITP), Manufacturing order (MO), Final Delivery shipments reports.

Handled Repair & service jobs, assembly inspection derrick building.

Managed team and conducted responsibility/ process planning, inspection, and third party inspection.

In house Calibration Control for all the Measuring Equipment’s & fixtures.

Handling FARO ARM & EASY LASER Alignment

Witness, Flushing and chemical cleaning for all piping systems

Participate, prepare, maintain Health, safety, environment meeting and documents 2008 – 2011

Man Diesel Pvt Ltd, Singapore

QA/QC Welding Inspector

Products

High Precision components for ship engine parts like piston

cylinder cover

spindle, seat and spare parts

others and welding components

Roles and Responsibilities:

Study and understand the Engineering drawings as for planning

Incoming material inspection, Final inspection, Welding Inspection based on the approved documents.

Checking for weld joint preparations, fit-up alignment, dimensional tolerances and visual inspection on welding (During & After)

Handling Visual Welding inspection, PT and MPI.

Maintain and prepare the QA QC, welding and customer document.

Ensure implementation monitoring and reviewing quality procedure

Sub-vendor approvals and periodical audits of their premises, Compliance, improvement and development.

Repair job planning and preparation

Develop, produce, implement quality procedure, Inspection test plan ITP, quality work instruction, quality activity plan method in achieving quality process and product.

Handling and monitor Customer feedback

Coordinated calibration of all measuring equipment and fixtures.

Raised NCR report of according to various parts.

Expertise in problem solving on the new & repair job Page 7 of 7

Conducted, documented process and system audits using written procedures as audit standards 2003 – 2008

Ciserv Pvt Ltd, Singapore

QC Inspector

Products

Ship engines parts Recondition and all spare parts repair. Roles and Responsibilities:

In-coming materials and components review as per drawing

Verifying Test Certificates (TC) of raw materials in line with relevant standards and codes

Prepare and Maintain the QA, QC, ISO documents

Calibration Control for all the Measuring Equipment’s.

Experience in Preparation of Inspection Test Plan (ITP)

Weekly Internal Auditing and general briefing of our QA /QC department

Conducted final Inspection of products before dispatch

Accurately documented results of the inspections and testing

Evaluated problems and made initial recommendations for possible corrective action to supervise. AREA OF COVERAGE

Power plant (Fabrication & Installation)

Steam Drum, Mud drum, Super heater coils (PSH, SSH, BSH), Water wall panels, Down comer, Raiser, Bed coils, Steam piping, Heat exchanger, PA Fan, FD Fan, Pressure Vessels, Tanks Mechanical (Static & Rotating Equipment Installation) Pressure Vessel, Atmospheric storage tank, column, Pumps, Chiller. Structural (Fabrication & Installation)

FPSO offshore Platform, Chemical injection skids, Natural Gas Skid, Compressor Skid. Piping (Fabrication & Installation of Under & Above Ground) FPSO Top Side Compressor module, Piping module and Metering Skid, Oil & Gas, Petrochemical piping. Tubular

Line pipes, Plain or welded Connector Pipes.

Offshore Vessels

FPSO Skid Package, Test Separator package, Suction Scrubber / Discharge Filter, Dust collector & Mud gas separator, Bulk storage Cement Tanks and Mud tanks, Meter / Prover skid package, Booster pump and suction drum.

DECLARATION

I hereby declare that the above information is true and correct to the best of my knowledge and belief. Signature

Ramar Pandi



Contact this candidate