RESUME

HYDERABAD.

Mobile –732-***-**** .

acz5cl@r.postjobfree.com

TAPAS PRAMANIK.

Having Strong Command over Forging technology & work with leading forging Enterprises .

Handled all activities with all world class customer from process to development.

Capacity:-

To Handle forging operations, New product development (Design), Quality System, Manpower Management,Tool manufacturing, Maintenance of m/cs, Heat treatment,Business plan review, P& L accountability, Budget planning (Monthly /Quarterly/Yearly),Green field project to productionisation.

Career Achivement:-

1.Handled complete Forging project in Modern Automotives with all reputed customers like GKN, Mushashi&Maruti.Developed cold extrusion of TULIP after warm forging.

2.Developed combined trimming,multi-piercing&padding tool on the press bolster.

3.Developed nest forging to improve productivity,yield(by introducing Reduce Roller) and billet cutting cost reduction.

4.Increased profitability by more than 5% in forging by improvement in process & motivate work force.

5. Improved yield for several forging by more than 10% Average, By implementation of flashless forging & Process modifications.

6. Three station forging & one station trimming incorporated under one roof of 1600 ton press.

7. complete bolster & cassette designing & manufacturing depending upon the different component

may be forged efficiently to minimize the tool changing down time.

8. Developed cluster gear in 6 passes (single heating) on upsetter Trimming

Operation of axle shaft on trim press avoiding turning of flash.

9. Developed Bevelled gear with teeth & claw pole.

EXECUTIVE PERFORMANCE BENCHMARK

# A steady growth of @30 to 50% increase in turnover by adding 2 customers every year.

# Target to penetrate 2 customers with 2 products from each of the customers.

# Work flow and technology efficiencies placing the plant among the forefront in the industry.

# Increased profits even with economic pressure and declining rates - 5% increase in procurement cost & 2% decline in the cost reduction of the existing products .

Experience :- 21 Years in leading forging industries.

Professional Experience:

AZAD ENGINEERING PVT LTD. MFRS:TURBINE & AEROSPACE PARTS. HYDERABAD.

PLANT –Head. (Forging,Heat treatment,maching).

Hydraulic hammer -5.0 &2.0 ton. Belt drop hammer – 1.5 and 3.5 ton and 1000 ton forging press.

From - April- 2011.

Clients –Alstom,Siemens,Skoda,Mitsubishi hitachi,Bhel,Triveni turbines,Hal etc

Stainless steel,Titanium alloy forging. 3,4,5,6 axis machining centre.

Responsibilities :-

To look after all responsibility related to Production activities .Responsible for Value engineering on process.

To look after tool room activities as per requirement. To look after new project, i,e Engineering activities related to tool & process design.To look after complete team for their efficiency & Skill improvements.

To look after adherence of systems, business development., ppc, plant layout.Heat-treatment.machining.

Responsible to minimize running cost in forging &machining cost by process engineering, Rejection Control etc.

Handling all customer related issues & closed them properly.

Achievements:-

1.Implement shrink fitted dies to increase die life.

2. Billet cut wt.of swivel head reduced by 1.5 kg.

3. Furnace oil consumption reduced from 200 litre/ton to 80 litre/ton.

4.Die design modify & made on vmc m/c to increase the yield.

5. Reduced machining time on vmc m/c.

Highway Industries Ltd. Ludhiana

Mechanical presses(6 Nos upto 1600T Capacity)

Customer:-Hero-Honda,Magna Powertransmission(USA),Sonalika Tractors.

Duration:- August 2008 to march 2011

Responsibility:-

To look after production activities in forge shop & m/c shop. Manpower control.

Set up time reduction . Rejection control. Improvement in productivity.

Achievements:-

Improved production upto 50%

Reduced rejection from 3.6% to 1% by process improvement

Improved Yield of several components upto 5%.

Improved setuptime upto 1 hr.

Modern Automotives Ltd. Govindgarh. GREEN FIELD PROJECT.

Mechanical Presses (1600 ton to 600 tons) 3 Nos

Customer:- GKN/KIA Motors/Mushashi /Maruti.

Duration:- July 2005 to August 2008

Responsibility:-

Responsibility of new product development on presses & Establish of production.

Designing process & tooling for Flashless forging/ Warm forgings .

ACHIEVEMENTS:-

Established all forging line & developed several component independently.

GNA UDYOG LTD, JALANDHAR, Punjab.

Belt drop hammer (Capacity upto 2.5T),Upsetter- 4 inch,

Customer:- Tata Motors,Ashokleyland.

Duration:-From july’1998 to june’ 2005.

PATHEJA FORGINGS LTD, PUNE.

Belt drop hammers upto 5T Capacity,Upsetter- 1.5 inch,

Mechanical press-1200 Ton, MPM hammer 3.15T capacity,

Customer:- Bajaj Auto,Ashokleyland,Tata Motors.

Duration:- March 1995 to June 1998.

COMPUTER – Autocad, delcam, deform.

CHINA VISIT – FOR PURCHASING FORGING PRESS AND ACCESSORIES.

Qualification:-

Advanced Diploma in Forging Technology from National Institute of foundry & Forge Technology.

Diploma in Mechanical Engineering from RKMS,Belurmath,W.B .Diploma in Business management & Information technology from All india institute of Business management & studies . Chennai. IIM Member.

(TAPAS PRAMANIK).

.

Contact this candidate