Project Engineer
Resume:
Resume
Ronito Gilua
QA/QC Engineer/Manager
***********@*****.***
Summary of Experience
I have had over 25 years’ experience in Maintenance, Quality Construction & Commissioning roles across Minerals & Mining, Offshores Platforms, Oil & Gas refineries, LNG Tankages, Infrastructure and Power Station Projects. This includes Inspections, development of Project Quality plans & Control procedures, Audits & Audit Programmes based on ISO 9001, Project management plans and Client requirements. Management of site Quality plans & procedures, Engineering documents, ITP’s, ITR’s, NCR’s, CAR’s, KPI’s and QA applications with focus on safe with a zero harm expectation. Ensuring installation is compliant to Industry Standards and Project specifications. Other responsibilities are to setup & manage the completions handover from EPCM to client as well as compiling MDR handover from Contractor to EPCM/Client. I have had experience in both green and brown field projects with client interface being a major part of the projects. Personal Qualities
• Honest, reliable & hard working
• High level of motivation and enthusiasm
• Work well as part of a team or individually
• Punctual & dependable
• Safety conscious
• Dedicated and results driven
• Good communication skills
• Ability to utilise initiative
• Excellent Multi discipline and problem solving skills
• Extensive SMP Project knowledge from Both an EPCM and/or Contractor role Qualifications and Skills
• QA Auditing Diploma
• Machine Shop Practice Engineering Diploma
• Bachelor of Science in Mechanical Engineering Diploma
• CSWIP 3.1 Welding Inspection Certificate
• SAI G Internal Auditing Certificate
• SAI G Management System Auditing Certificate
• ISO 9001:2007/2008 & various other standards
• Western Australian Construction White Card
• Working on Height & Confine Space Certificates
• Competent in reading & understanding contracts, specs, drawings and schedules
• Good communication – ability to build rapport and strong working relationships with people from diverse background.
Employment History
Date: October 2015 - June 2016
Project: International Turnkey Projects Company. (ITP), TAN Burrup Ammonia Nitrate plant W.A Role: Quality Manager.
Duties & Responsibilities
• Development, implementation and management of the organization Quality Management.
• Ensure that the organization Quality Management System conforms to customer internal ISO 9001 and regulatory legal requirement.
• Monitoring measurement and reviews of internal process especially affect the quality of the organization product.
• Manage all SMP & electrical site Inspection and coordinate to all supervisors for signed off all ITR’s & ITP’s.
• Inspect and monitor all issuance consumables at storeroom, welding rod oven’s temperature and update toque wrench calibration cert.
• Resolve all issue NCR’s, Surveillance report, Field Discrepancy Report, Corrected action request & follow up all the issue to close out.
• Revised all ITP’s & ITR’s return from the client with comments.
• Prepare test packages documents for site join inspection.
• Attend daily progress meeting with client QA/QC and construction supervisors.
• Monitor flanges management, inspect and audit all signed off flanges management.
• Final walk down with the client for practical completion handover.
• Review documentation for final dossiers & handover. Employment History
Date: March 2014 - October 2015
Project: Downer EDI Engineering Power Pty. Ltd., TAN Burrup Ammonia Nitrate Plant W.A Role: Senior SMP QA/QC Supervisor.
Duties & Responsibilities:
• Travel outside Australia (Overseas) to attend international coordination meeting for modules and lost ship material inspection and final sign off of modules acceptance.
• Overseas punch listing before modules ready for shipment.
• Check all the Dosser of contractor compilation as a requirement before shipment to Western Australia.
• Manage all SMP site Inspection and coordinate to all supervisors for signed off all ITR’s & ITP’s.
• Review welder qualification and welding procedures, weld traceability, material traceability, third party testing, NDT reports, Hydro testing packages, Leak testing, Post Weld Heat Treatment.
• Inspect and monitor all issuance consumables at storeroom, welding rod oven’s temperature and update toque wrench calibration cert.
• Monitor NCR’s, Surveillance report, Field Discrepancy Report, Corrected action request & follow up all the issue to close out.
• Revised all ITP’s return from the client with review & comments and resubmit to client for final approval.
• Check survey report & Inspect all concrete foundation for acceptance sign off before the structural modules installation.
• Witness all alignments of pipe nozzle to equipment nozzles tanks, vessel, pumps etc. to ensure all alignment are complies as per client spec.
• Inspect and witness all tanks and vessels internal inspection for final sign off.
• Review all painting reports and conduct site inspection.
• Attend daily progress meeting with client QA/QC and construction supervisors.
• Prepare all the packages for inspection and Issue notification of inspection to client.
• Walk down with the client for practical completion handover. Employment History
Date: Sept. 2013 - Feb. 2014
Project: Forge Group Construction Ltd., TAN Burrup Ammonia Nitrate plant W.A Role: Senior QA/QC Coordinator / Manager.
Duties & Responsibilities:
• Travel overseas for coordination meeting, inspection and acceptance before the modules shipment to Western Australia and ensure all compliance to Australian standard.
• Provide governance and oversight of quality management on the Project
• Implement and maintain project Quality Assurance Plans and Procedures
• Review and comment on quality plans of contractors and sub-contractors ITP's ITR’s.
• Conduct audit and surveillances to ensure procedures are followed and updated
• Attendance of contractor and sub-contractor audits
• Verify the effectiveness of contractors Quality Management Systems for fabrication & construction
• Ensure quality requirement deliverables are met as per Project Execution Plans
• Prepare audit and surveillances reports
• Identify report, control and resolve findings detected during audits and other verification activities
• Liaison with Contractor and Subcontractors to ensure Quality requirements are met.
• Check all the MDR of subcontractor compilation as per client requirements.
• Manage all Site Inspector and coordinate to all supervisors for signed off documents.
• Prepare Quality plans, Inspection and Test Plans, Welder qualification and procedures, Welding traceability, material Traceability, Third party testing ( NDT, Hydro testing, Leak testing, Post Weld Heat Treatment.
• Resolve all issue NCR’s, Surveillance report, Field Discrepancy Report, CAR &close out.
• Prepare all FIC’s, ITR’s and check sheet for sign off and surveillance report
• Final punch list close out for Practical handover.
• Responsible for the management of handover documents to obtain practical completion and compilation of MDR for final mechanical completion. Employment History
Date: April 2013 - Sept 2013
Project: Forge Group Power Construction Ltd. Yarmina Power Station Generation Plant BHP Project Newman, W.A Role: Site QA/QC Inspector/Coordinator.
Duties & Responsibilities:
• Ensure correct implementation of QA/QC systems and procedures.
• Implement and maintain quality management compliance.
• QA/QC documentation preparation and coordination.
• Prepare all FIC’s ITR’s and check sheet for sign off, surveillance report daily & site inspection.
• Check welding preparation piping gap and hi & low alignment before commence for welding.
• Coordinate to engineering department during final inspection FIC and ITP sign off onsite.
• Witness all rotating equipment alignments, pressure testing such as hydro testing and vacuum testing water flushing, air blowing, air drying, nitrogen inerting, denso pipe tensioning wrapping and holiday testing.
• Inspect all internal stationary equipment tanks, vessels, gas turbine chimney etc.
• MDR compilation as per client requirements.
• Resolve all issue NCR’s, Surveillance report, Field Discrepancy Report & Correction Action Request.
• Review &revised all ITP’s return back from the client with comments and resubmit to client for review & approval.
• Final punch list close out for final handover.
Employment History
Date: March 2012 - April 2013
Project: Construction Industries Australia Ltd. Sino Iron Project Cape Preston Karratha, Pilbara W.A Role: Head Engineering & SMP QA/QC Manager
Duties & Responsibilities:
• Control all engineering drawings and review technical queries before sending to client for approval.
• Implement and maintain project Quality Assurance Plans and Procedures
• Review and comment on quality plans of contractors and sub-contractors ITP's.
• Conduct audit and surveillances to ensure procedures are followed and updated
• Attendance of contractor and sub-contractor audits.
• Tracking all punch listing progress and welding traceability, scheduling NDT onsite.
• Meeting with client for weekly progress report bases.
• Resolve all issue NCR’s, Surveillance report, Field Discrepancy Report from subcontractor and client.
• Revised all ITP’s return from the client with comments/reviewed and resubmit to client for review & approval.
• Prepare all FIC’s, ITR & ITP for sign off, surveillance report daily & site inspection and update the percentages progress.
• Check all welding procedures specification for client approval.
• Coordinate to engineering for final inspection sign off onsite.
• Walk down & monitor hydro testing and sign off documents.
• Witness water flushing, air blowing, air drying and re-instatement.
• Prepare sign off documents for practical handover to client.
• Compiling MDR documents review all signed document for final handover. Employment History
Date: Jan 2012 – March 2012
Project: Port Hedland Nelson Point / Funicane Pilbara Monadelphous Engineering Associate Pty. Ltd. W.A Role: QA/QC Inspection Engineer
Duties & Responsibilities:
• Prepare welding test coupons for welder onsite qualification and examined test coupon to complied AS2980/AS1554
• Revise all ITP’s return from client with comments and resubmit to client for review and approval.
• Ensure correct implementation of QA/QC systems and procedures.
• QA/QC documentation preparation and coordination.
• Resolve all issue NCR’s, Surveillance report, Field Discrepancy Report & Correction Action Request.
• Review & revised all ITP’s return from the client with comments and resubmit to client for review & approval.
• Check & review all FIC’s ITR’s, check sheet for sign off surveillance report daily & site inspection.
• Inspect and witness all welding activities onsite.
• Review all painting report and site surveillance.
• Coordinate to engineering department during final inspection FIC ITR’s and ITP sign off onsite.
• MDR compilation as per client requirements.
Employment History
Date: June 2010 – Dec 2011
Project: Cape Preston Sino Iron Mining Project Pilbara Monadelphous Engineering Associate Pty. Ltd. WA Role: Senior QA/QC Inspector/ Coordinator
Duties & Responsibilities:
• Prepare welding procedures and welding test coupons for welder onsite qualification and examined test coupon to complied AS2980/AS1554
• Revise all ITP’s return from client with comments and resubmit to client for review and approval.
• Ensure correct implementation of QA/QC systems and procedures.
• QA/QC documentation preparation and coordination.
• Resolve all issue NCR’s, Surveillance report, Field Discrepancy Report & Correction Action Request.
• Review & revised all ITP’s return from the client with comments and resubmit to client for review & approval.
• Write up all the ITP’s before the construction begins onsite.
• Prepare Matrix for sign off ITP/FIC’s, surveillance report daily, site inspection and monitoring the percentages.
• Check all work packs sign off for completion handover.
• Supervise welding supervisor onsite and witness welding preparation before welding and witness after welding.
• Review all painting report and site surveillance
• Prepare all the MDR and compiling documents for final handover. Employment History
Date: Nov 2007 – Nov 2009
Project: (Boddington Gold Mine Project) Monadelphous Engineering Associate Pty. Ltd. WA Australia Role: Lead QA/QC Inspection
Duties & Responsibilities:
• Write up ITP’s before construction kick off and submit to client for review Approval.
• Ensure correct implementation of QA/QC systems and procedures.
• QA/QC documentation preparation and coordination.
• Resolve all issue NCR’s, Surveillance report, Field Discrepancy Report & Correction Action Request.
• Prepare surveillance report daily & dialog to construction.
• Review all work packs ready for sign off and completion handover.
• Supervise welding supervisors and welding inspectors.
• Mark-up all test packages, drawings for client approval.
• Punch list walk down with client and design modification issue.
• Joins Inspection with client for punch list signed off.
• Compiled MDR for final handover.
Employment History
Date: July 2007 - Sept 2007
Project: LNG Saipem Guangdong Contractor SNC- Guangdong China Role: Lead Commissioning Engineer.
Duties & Responsibilities:
• Prepare markup P&ID drawing and battery limit for pre-commissioning and commission plan execution.
• Conduct tool box meeting to all engineers, supervisor and technicians.
• Prepare all check lists for all pre-commissioning and commissioning activities.
• Carry out final walk down with the client for every subsystem signed off.
• Ensure that health and safety standard are maintain according to site standard and client requirement.
• Cool down interconnecting pipe and LNG tank cool down.
• Carry out functional test LNG sump pump for correct rotation.
• Compiled all sign off FIC’s for handover to client. Employment History
Date: March 2007 - June 2007
Project: Petroleum Development Oman (PDO) Sultanate of Oman Role: Lead Mechanical Commissioning (Client Representative) Duties & Responsibilities:
• Representative of client Petroleum Development Oman Kauther Gas Plant.
• Overall acceptance of all mechanical commissioning /static equipment, piping and rotating equipment.
• Coordinate to the construction engineering to plan schedule activities.
• Carry out final walk down with the contractors for every system punch list sign off.
• Ensure that health and safety standard are maintain according to site standard.
• Monitor all checklist completion to ensure sign off are completed.
• Preparation for commissioning and ready for start-up commissioning activities.
• Review markup P&ID drawing and battery limit for pre-commissioning and commission plan execution.
• Conducts tool box meeting to all engineers, supervisor and technicians.
• Review all check lists for all pre-commissioning and commissioning activities.
• Walk down with the Main Contractor for every subsystem signed off.
• Review that health and safety standard are maintain according to site standard and client requirement.
• Review and signing off and all handover from the main constructor. Employment History
Date: June 2006 - Feb 2007
Project: (KENTZ) Saudi Petrochemical Project Jubail, KSA- Saudi Arabia Role: Head Commissioning & Completion team (PMC)
Duties & Responsibilities:
• Coordinating to all incoming materials from outside the kingdom Saudi Arabia.
• Plan all schedule for completion activities.
• Coordinate to commissioning teams and discussed all markup P&ID drawing and highlighted battery limit for pre-commissioning and commission plan execution.
• Follow up all progress of ITR’S, FIC’S and ITP.
• Monitor all checklist completion to make sure sign off are complete.
• Carry out punch listing and completion check sheet of the system.
• Preparation of handover certificate to commissioning (Final Handover) Employment History
Date: Jan 2005 - Jan 2006
Project: (BSF) Becthel Sinofic Foster Wheeler ( Shell,CNOOC) – Nanhai Petrochemical Proj. Guangdong China Role: Commissioning Engineer (PMC)
Duties & Responsibilities:
• Responsible for preparing system commissioning manuals, manpower planning, system definitions commissioning procedures and commissioning check sheet.
• Supervision and close coordination to contractors, field engineer/supervisors to carry out Pre- commissioning and field commissioning activities.
• Walk down with the contractor for witnessing point to ensure the system turnover is conducted in consistent manner of all check lists.
• Prepare and markup P&ID drawing and highlighted battery limit for pre-commissioning and commission plan execution.
• Follow up to the sub constructor all progress of ITR’S, FIC’S and ITP.
• Monitor all checklist completion to insure sign off are complete.
• Carry out punch listing and completion check sheet of the system.
• Ensure that health and safety standard are maintain according to SHELL & CNOOC standards.
• Prepare documents for handover to start operation. Employment History
Date: Oct 2003 – July 2004
Project: CLOUGH Niugini Napa Napa PNG Oil Refinery- PNG Role: Hydro test/Pre-commissioning Supervisor
Duties & Responsibilities:
• Review Hydro test packages and verify all mark-up drawings P&ID, Isometric to confirmed all battery test limit.
• Prepare hydro test warning sign and barricade in the area.
• Conduct join pre-walk down punch listing identifying equipment to be removed and temporary support to be secured during hydro testing.
• Pre-start meeting (Tool box talk) to the supervisors, foreman and workers under my line supervision.
• Plan daily works and coordinate to every dept. for hydro testing and pre-commissioning activities.
• Coordinate to the QA / QC the lines system to be hydro testing.
• Sign off all documents after hydro testing and handover to QA/QC department.
• Report daily to the head of Hydro and commissioning Department. Employment History
Date: Jan 2003 – March 2003
Project: GLOBAL Offshore Int’l Ltd. (Malaysia Shipyard)-West Malaysia Role: Senior Mechanical Inspector
Duties & Responsibilities:
• Verify every work packs P&ID, Isometric and GA drawings for final inspections.
• Final check all loose ship materials going for Chad Africa.
• Check all lifting cables, Jacket and top platform for lifting positioning.
• Coordinate to all sub-contractors during construction activities.
• Witness final leak test all pipe and valves.
• Signed off all check lists, ITR’s, ITP after inspection and verification.
• Report Direct to Global International Representative USA for final comments. Employment History
Date: Sept 2002 - Nov 2002
Project: Benchamas Chevron Oil & Gas Company Offshore- Thailand Role: General Supervisor
Duties & Responsibilities:
• In charge to all activities in nightshift crews; Scaffolding, Rigging, Pipe Fitters, Welders all structural & piping.
• Plan schedule for nightshift activities, conduct toolbox talks before start the jobs.
• Verify every work packs P&ID, Isometrics and GA for installation.
• Check and inspect all Structural and Piping fabrication as per drawing specification.
• Report direct to Superintendent for job accomplishment day today activities for every department.
• Pre-start meeting (Tool box talk) to the supervisors, foreman and workers under my line supervision.
• Plan daily works and coordinate to every dept. for night activities.
• Sign off all installation documents and submit to construction engineering department.
• Report daily work to construction superintendent. Employment History
Date: April 2002 - Aug 2002
Project: Vietnam Soviet Petroleum Company- South Vietnam Role: Mechanical/Piping and Head Pre-commissioning Engineer Duties & Responsibilities:
• Responsible for preparing system pre-commissioning manuals, manpower planning, procedure and pre- commissioning check sheet.
• Plan schedule for flushing, blowing, hydro testing and pre/post punch listing.
• Prepare and markup P&ID drawing and highlighted battery limit for pre-commissioning plan execution.
• Verify every test packages P&ID and Isometric as build drawing procedures for pre-com activities.
• Check and inspect all Structural and Piping fabrication as per drawing specification.
• Prepare and follow up all progress of ITR’S, FIC’S and ITP.
• Coordinate to every department during execution of pre-commissioning activities and inform every worker in area.
• Compile test data and results with all other document into final documentation.
• Responsible for the supervision and close coordination to contractors, field engineer/supervisors during pre- commissioning activities.
• Walk down with the contractor for witnessing point to ensure the system turnover is conducted in consistent manner of all check lists.
• Monitor all checklist completion to make sure sign off are complete.
• Carry out punch listing and completion check sheet of the system.
• Ensure that health and safety standard are maintain according to the standards.
• Prepare documents for handover to commissioning department. Employment History
Date: Dec 1990 - March 2002
Project: Brunei Shell LNG Onshore & Offshore- Brunei Darussalam Role: Maintenance Supervisor equipment (offshore)
Duties & Responsibilities:
• Ensure to follow all maintenance plan schedule to avoid equipment breakdown.
• Initially seconded to BLNG, and working on the maintenance and execute trouble shooting to different types of equipment.
• Perform preventive maintenance to entire plant such as; pumps, air compressors, gearbox, fin fans, steam turbine etc.
• Overhaul and fabricate spare parts for steam turbine, gas compressors, pumps etc. Supervise in all machining work in the machine shop.
• Report direct to engineering department for job accomplishment day today activities for every department.
• Prepare Job Hazard Analyses and participate (Tool box talk) conduct by site engineer.
• Plan daily works and coordinate to plant operation and apply work permit for daily activities.
• Sign off all installation documents and submit to maintenance engineering department. Employment History
Date: Jan 1990 – Nov 1990
Project: MGE ASAHI East General Enterprises-Mubarras Island offshore Abu Dhabi U.A.E Role: Commissioning Mechanical/Piping foreman (offshore) Duties & Responsibilities:
• Get the permit and supervised the preventive maintenance of MGE-Asahi clients plant stationary.
• Ensure that all spare parts and materials are available during, and prepare reports for the work done.
• Servicing and repair different types of rotating/stationary equipment.
• Perform overhauling of all rotating equipment such as; pumps, air compressors, gearbox, fin fans, steam turbine etc.
• Report direct to supervisor for job accomplishment day today activities for every department.
• Assisting the commissioning team after the completion of the overhauled the equipment.
• Plan daily works and coordinate to plant operation and apply work permit for daily activities.
• Sign off all documents report and submit to immediate supervisor. Employment History
Date: Oct1985 - Nov1989
Project: Al-Yusr Townsend & Bottom (Saudi Arabia Petrochemical) Jubail, KSA Role: Millwright/Piping foreman
Duties & Responsibilities:
• Plan daily works and coordinate to plant operation and apply work permit for daily activities.
• Performed maintenance work of all processing equipment rotary & stationary equipment in the plant
• Overhauling, servicing and repair different types of rotating equipment such as; centrifugal and reciprocating pumps, steam turbines, compressors, cooling fin fans, gear box, valves etc.
• Ensure that all spare parts and materials are available, during plant schedule shutdown.
• Perform alignment to all rotating equipment.
• Report direct to supervisor for job accomplishment day today activities for every work completed.
• Sign off all documents report and submit to immediate supervisor. Employment History
Date: Sept1984 - Sept1985
Project: Arms Corporation of the Philippines, Parang, Marikina Metro Manila Philippines Role: Millwright/Machinist
Duties & Responsibilities:
• Operate different types of machineries lathe machines, milling machine, radial drill, surface, shaper machine, band saw and cylindrical grinder.
• Fabricate different types of spare parts machine gears, machine spindle screws, guns firing pins, etc.
• Overhauling, servicing and repair different types of machineries such as; lathe machines, milling machines and all plant equipment.
• Ensure that all fabricated equipment parts are correct tolerances.
• Perform setting up & alignment work piece on machinery going to operate as per require drawings and tolerances.
• Report direct to QA/QC for job completed for final inspection of all part tolerances and dimension.
• Sign off all documents report and submit to machine shop leading team.
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