Supervisor / Lead Instrument & control

REYNALDO SANTOS DE DIOS

** * ***** ****. *** Matias

Sto Tomas Pampanga

Mob# Philippines: +639*********

Email: **************@*****.***

CAREER FROFILE:

More than 18 (Eighteen) years experienced in Oil and Gas Refinery, LNG Plant, Drilling and Production Platform and Gas Compression Platform, both Onshore and Offshore in field of Installation/Construction, Loop Checking, Pre-Commissioning and Hook-Up Commissioning. Also experienced in G.E Gas Turbine Generator and Injection Compressors. Mark V & VI Controls, Bentley Nevada Vibration Monitoring System, Fire and Gas Detection System, Foxboro (DCS), Foundation Field Bus (FF) Smart Instruments, Control Valves with DVC output. Triconex PLC, Delta-V Emerson DCS/PLC (ESSDS) RCS-Redundant Control System. Covering trouble shooting and calibration of electro-pneumatic instrumentation, i,e Temperature, Level, Flow, & Pressure Transmitters. (Fisher Rosemount, ABB instruments, Yokogawa, Foxboro). Calibration of Level transmitters interface & non-interface (displacer type). Control valves calibration (Fisher, Masoneilan, valtek series 1000/1200). Functional testing of all instrument system loops including checking of alarms and trip functions. Checked of time delay, checking of operation of safety valves. Verification of P&ID’s and project documentation, i,e. Loop diagrams, instrument index, data sheets, cause and effects charts to meet applicable codes and project specification. Work closely w/ vendor representatives on package equipment.

WORK EXPERIENCE:

September 01, 2014 – July 21, 2015 : FPSO CIDADE DE SAQUAREMA

SBM China Chengxie Shipyard

Lead Intrument Commissioning Technician

Work Description (Supervision)

Assigned in Process Area Familiarization in the project design and operation philosophy by reviewing the design manual, P&ID and instrumentation control drawing, and equipment technical spicification together with any other relevant drawings. The equipment involved in PROCESS areas are; Steam Turbine Generator; Hydraulic Turbine; Fuel Gas Compressors; 3 Gas Turbine Generators and Compressors Each of this have the output of 125 Megawatts. N2; C3; MR; GTG (Gas Turbine generator and have the Output of 40 Megawatts.

Foundation Fieldbus segment checking. Console operator during loop checking, functional testing and cause and effect. Familiar to use Emerson Delta V system. Trouble shooting and clearing of software and hardware punch item during loop checking.

Performed COLD/HOT (SAT) Site Acceptance Test of different kinds of panels such as DCS, IPS, HIPPS, FGS, MARK VI, BENTLY NEVADA, BMS, EBARA SPEED TRIP CONTROL PANEL; POWER DISTRIBUTION BOARD; FIBER OPTICS CABINET; MMS Panel and other vendor cabinets. Raised punchlist and categorized which one is to be done before energized the panel and punchlist to be done before start loop check.

Loop checked/Function Test of different system on three GAS TURBINE GENERATORS (N2, MR, C3 and GTG) such as Online and Offline Water Wash Skid, DLN Skid, IGV’s, GCV & SRV (Inlet Guide Vanes, Gas Control Valve and SRV Stop Ratio Valve) Filter house Pulse Jet system. And also raised DPL Punchlist and which punchlist cannot be completed on the same day to be submitted and put on WINPCS.

To witness Loop Checking of Foundation Field Bus (FF) Smart Instruments, Control Valves with DVC, Shutdown Valves, RCS (Redundant Control System) and monitor on Delta V DCS System, Triconex IPS System and AMS (Asset Management System). And also simulation/loop checking of Vibrations both Radial and Axial displacement, Keyphasors, Speed Sensors and Temperature controlled and monitored by Bently Nevada Series 3500 and Mark VI.

Preparation of red line mark up or as built drawing (loop drawing, P&ID, termination drawing) so that any changes on site is captured during loop check. To attend the Request For Inspection (RFI) for the systems together with the main contractor and raised punchlist and to be categorized prior for loop check.

February 07, 2011 – August 20, 2012 : FPSO PSVM / BLOCK 31 BP ANGOLA

Jurong Shipyard, Singapore

Senior Instrument Commissioning Technician:

Work Description (Supervision)

Assigned to work for Mechanical Completion Team, clearing of punch list as per priority.

Work on hand with the construction to ensure standard material and procedure would be followed.

DO and supervise Loop checked/Function Test as for System priority.

Coordinates with the commissioning team and do tri party walkdown,as per system priority.

Sail with the FPSO and later works for commissioning.

Do handover and Documentation.

Do pre-com,commissioning activities and assist start up team.

Do documentation and assist for all handover procedure.

Later works and assist with operation.

July 19, 2010 - December 30,2010 : WOODGROUP / FPSO OKHA

Keppel Shipyard,Singapore

Senior Instrument Construction/ Commissioning Technician:

Work Description (Supervision)

Responsible for ordering matl’s for the installation of cable trays (ladder type & perforated),junction boxes, glandings, lightings, and all kinds of materials to be needed for termination, wire/cable marker.

I am also in charge to handling 60 people both Elect’n and Instr. Tech’n. Fabrication of junction box panel, gas detector stands. Installation of cable trays, and cable pulling from main junction box to field instruments

As Team leader responsible for loop checking to ensure all instruments that in list that need to be checked to make sure is working properly, checked the alarms and trip functions

Report directly to the supervisor for the progress of work before end of the day.

Apply permit to work in the morning and give safety toolbox took to my team before start of work.

July 15, 2008 – May 14, 2009 : FPSO MONTARA / TANKER PACIFIC

Jurong Shipyard Singapore

Senior Instrument Cons / Comm Technician:

Work Description (Supervision)

Cal. of MMC Tape Tri-mode Temp/Oil and Water for Ship Tank Gauging Systems.

Cal. Of O2 analyzer model # 262 A (portable) Servomex.

Cal. Of O2 monitor model # OX-62B (portable) Riken keiki

Dismantling and re-assemble of SOOT BLOWER, removed all the existing bearings, gaskets, sealing.

Put new grease, oil and testing and observed if working properly.

Install Fire and Safety system on the Ship, removed the existing smoke and heat detectors in the engine room and in the bridge and install the new. Commission as per manufacturers standard and witnessed by the Chief Officer.

Assist in servicing of ODME-Oil Discharge Monitoring Equipment, MK II & III in the Ship, checked Oleometer in engine room, pump room, verify if supply water is clean, checked the hydraulic panoply, and checked the operation of slope and discharge valve. Checked the calculator unit in Cargo Control Room, checked the printer if working properly.

February 26, 2008 – June 12, 2008 : FPSO VINCENT / MAERSK

NGUJIMA – YN

Keppell Shifyard, Singapore

Senior Instrument Commissioning Technician:

Work Description (Supervision)

Assigned in commissioning on mole sieve dehydration, Waste Heat recovery Unit, Gas Super Heaters. HP & LP compressors. Check and calibrate control valve (fisher w/ fieldvue positioner).Check the proper operation of shutdown valves for open and close contacts of limit switches.

Functional of fire and gas on Rolls Royce on HP & LP compressors with RV211 engine. Check and troubleshoot the gas analyzer transmitters, (point gas, flame, heat, and smoke detectors).

Calibrate and do alignment of Open Path Searchline Excell Infrared Gas detectors by using Latch style Trident-type telescope and SHCI Handheld Interrogator. Perform logic test, cause and effect and witness by the client. Trouble shooting of field instruments not responding to DCS & ESSDS.

January 30, 2007 – December 10, 2007 : Total Automation Middle East

LLC. / Khazagan Development

Project, Jebel Ali Dubai

Lead Instrument Commissioning Technician:

Work Description (Supervision)

Preparation of instrument work permits. Hot work and cold work permit and also preparation of instrument loop check sheets. Assigned to do loop check and pre-commissioning at the process area in Fire & Gas system and field instruments. (Cellar Deck, Main Deck and Upper Deck)

Field simulation thru Hart communicator from the transmitter and check the output in DCS/ESSDS control system. Check the linearity of the valves by using milliamps source and also from the DCS control system. Check the operation of ON & OFF valves at the Mole sieves area and check the limit switches. Simulate the fire by using UV/IR test detector to the UV Flame detectors and check if the logic are working properly.

Simulate the smoke on the smoke head by using the smoke test can and also check the alarms in DCS control system. Simulate the gas on the gas detector head by using the Methane gas bottle and also check the alarms and shutdown.

March 14, 2005 – December 11, 2005 : KENTECH TECHNICAL SERVICES

Tengiz Chevron SGI

Tengiz Republic of Khazakstan

Senior Instrument Commissioning Technician

Work Description (Supervision)

Worked for Fire & Gas Detection System. Knowledge in DCS Foxboro monitoring and Triconex PLC. Verification to Discrete I/O’s from PLC to be open/close on time based logic (force ON & OFF). Assure every loop operates both manual and auto mode control.

Simulate from PLC by entering the integer value (Raw C) & checked if the UAlarms/Trip indicated in DCS. Analyze the ILD how a loop operates & study how the permissive effect its operation. Checked the range & alarms configured in DCS if it is the same configured in ICS (Inst. Config. Sys.). If there is discrepancy bet. field range & DCS range is my responsibility to make the ICS change request and submit to Foxboro Vendor to correct them.

Simulate the Low-Low pressure on pressure switch hook-up to the fire tube and checked if there is output feedback to the Fire beacon lights (red) installed in the field & checked the indication in DCS/PLC. Simulate the gas on Hydrocarbon gas detectors ( polytron 2IR, 1EX measuring head) 50% LEL to the sensor by using the Methane Gas and checked if the local gas alarm will trigger (whistle) and the gas beacon lights (blue) flashing. Calibrate and set the parameters of H.C gas detectors (polytron 2IR DRAGGER) by using MTL communicator (Measurement Technology Ltd.) or by Hart communicator.

Calibrate the Valtex control valves w/ beta positioners, checked the fail action either FC or FO. And also adjust the proximity switch sensor to get the start to open and start to close percentage. Functional checked the ON & OFF valves (Vanessa controls) w/ 2 proximity sensor switch for open and close indication and adjust if necessary to get the exact reading in DCS/PLC.

Simulate the temperature by using the Decade Resistance Box to the RTD’ transmitters (Rosemount model #: 644R) Performed the final loop checked w/ LNG representative for final acceptance for all the loops at Butane storage tank, and also responsible for final acceptance report.

April 18, 2003 – December 07, 2004 : FPSO FLUMINENSE (Bijupira& Salema)

MODEC INTERNATIONAL LLC.

Jurong Shipyard, Singapore

Senior Instrument Commissioning Technician:

Work Description (Supervision)

Troubleshooting from field to MDF, PLC cabinet, PCS/DCS cabinet, Barriers (MTL), checked the thermocouples, RTD’s transmitters. Setting of Vibration probe (voltage gap). Functional test of proximator at vibration panel (Bentley Nevada series 3500). Assure that every loop operate both manual and auto mode.

Calibrate pressure switches, pressure and flow transmitters, adjust limit switches, and also loop checked for both analog and digital signals. And also responsible for final acceptance report.

Commissioning of transmitter I/O’s, which interlock on up-scale and downscale circuit for instrument alarm and trip switching for, plant ESD. Solenoid and control valve for open and close port. Rectification and calibration of ABB transmitters using ABB Kent Taylor Communicator (pressure, level, flow, temperature). Magnetrol interface level transmitters (displacer type), control valves (fisher’s control).

Performed the close loop checked by applying 50% signal on the Master Controller and simulate also the signal to the Slave controller thru ABB Kent Taylor communicator and checked if the controller send an output signal to the valve open/closed.

Commissioning and assuring of intrinsic safe equipment by providing approved barrier system and entity concept parameter for hazardous area of explosion and ignition dust proof for electronic transmitters, indicators. Performed the logic test, two out of three voting from the (level switches, pressure transmitters), one will alarm and two will cause the Turbine trip/shutdown.

June 18, 2002 – November 20, 2002 : FPSO BRAZIL / PETROBRAS

SBM Jurong Shipyard, Singapore

Instrument Commissioning Technician:

Work Description

Do all calibration work and assist vendor for al Functional Testing of Instrument.

Cleared all outstanding “B” ITR and Coordinates with Construction.

April 28, 2001 – July 30, 2001 : ABB LUMUZ / SHURTAN GAS

Chemical Complex

Kaskadarya Region

Republic of Uzbekistan

Instrument Cons. / Comm. Technician:

Work Description

Assigned to work for Mechanical Completion Team, clearing of punch list as per priority.

Work on hand with the construction to ensure standard material and procedure would be followed.

DO and supervise Loop checked/Function Test as for System priority.

Coordinates with the commissioning team and do tri party walkdown,as per system priority.

Sail with the FPSO and later works for commissioning.

Do handover and Documentation.

Do pre-com,commissioning activities and assist start up team.

Do documentation and assist for all handover procedure.

Later works and assist with operation.

March 15, 1999 – March 10, 2000 : M.W KELLOG / SONARCO

Enhance Oil Recovery Project

Roude EL Baguel, Algeria

Instrument Commissioning Technician:

Work Description

Enhanced Oil Recovery Project PMT-FCO (Project Management team-Functional Check-Out). Modification of existing plant instrument to upgrade from pneumatic to electronics. Using DCS Foxboro I/A series, Mark V Speedtronics Control, Four Turbo Generators and Injection Compressors (GE Gas Turbine Generators/Compressors). Responsible for the specification, procurement and commissioning of complex system, Assigned in Gas Turbine generators under (PMT) Project management Team.

October 20, 1997 – June 20, 1998 : POMINGHAN INDUSTRIAL CO

Polythelene Project, Formosa

Republic of Taiwan (ROC)

Instrument Supervisor

Work Description:

Supervisory work for management staff and coordinate fully with client.

Field monitoring of all activities and ensure all system would achieve the target schedule for completion up to hand over.

Responsible for ordering matl’s for the installation of cable trays (ladder type & perforated),junction boxes, glandings, lightings, and all kinds of materials to be needed for termination, wire/cable marker.

I am also in charge to handling 60 people both Elect’n and Instr. Tech’n. Fabrication of junction box panel, gas detector stands. Installation of cable trays, and cable pulling from main junction box to field instruments

As Team leader responsible for loop checking to ensure all instruments that in list that need to be checked to make sure is working properly, checked the alarms and trip functions

Report directly to the superintendent on site for the progress of work before end of the day.

Apply permit to work in the morning and give safety toolbox took to my team before start of work.

EDUCATION BACKGROUND:

COLLEGE : Mapua Institute of Technology

Aroceros Intramuros Manila

COURSE : Bachelor of Science in Electronics and Communication Engineering

TECHNICAL : Meralco Foundation Institute

COURSE : Fundamentals of industrial Instrumentation

Industrial ( PLC ) Control .

Training : Basic Offshore Safety Induction Emergency Training ( BOSIET )

H2S / BREATHING APARATUS FAMILLARIZATION COURSE

Job Safety Task Instruction Singapore

Safety Orientation Singapore

Fall Protection Training Singapore

Incident Injury Free Training Singapore

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