SANKET NEMADE

LinkedIn- sanketnemade • acyyma@r.postjobfree.com • 716-***-****

EDUCATION

Master of Science in Industrial Engineering (GPA- 3.67) May 2017 (Expected)

University at Buffalo, the State University of New York

Courses- Production Planning and Control, Quality Assurance, Lean Manufacturing, Design and Analysis of Experiments

Bachelor of Technology in Mechanical Engineering May 2014

College of Engineering Pune, University of Pune, India

Courses- Manufacturing Engineering, Advanced Machine Design, CAD/CAM, Automatic Control Systems, IC Engines

TECHNICAL SKILL SET

Manufacturing – NPI, PPAP, Jigs and Fixture Design, SAP-ERP, GD & T, CNC, Line balancing to meet Takt, PFMEA, Work Instructions, Standardized Work, Lean Manufacturing, Kaizen, Plant Layout Improvement/ 5S/ 5 Why's/ Kanban, BOM

Quality Engineering – QMS, Process Maps (MS VISIO), Risk Management, CAPA, Gage R&R, APQP, DOE, FMEA, DMAIC/ DFSS, SPC

Design Tools- PTC CREO, ESW Processes (Wind-Chill PLM, Chinook, CATIA v5, CAD (Pro-E, Solid works), HAP, REVIT (HVAC Design)

Statistical Data Analysis- DOE (Minitab/ JMP), Regression Analysis, Factorial Design, Control charts, Capability analysis.

CERTIFICATIONS

• Certified Six Sigma Green Belt- CSSGB, International Six Sigma Institute (License No- 590***********) December 2015

• Certified Quality Engineer (CQE- American Society of Quality, License No- 98962) June 2016

• Certified Six Sigma Black Belt- (CSSBB- American Society of Quality) Oct. 2017 - Expected

PROFESSIONAL EXPERIENCE

VOLVO 312 Volvo Way, Shippensburg (PA), USA Manufacturing Engineer Co-op – NPI, Design for manufacturing 5th Sep 2016- Present

• Developed work instructions and designed standardized wok process for assembly line.

• Working on implementation of a lean manufacturing projects- 5S (Cycle time reduction) which has estimated saving of 35000 USD

• Modified Layout of production workstations of 2500 sq. ft. area using AutoCAD.

• Reduced cycle time of an operation (Radiator and Engine Assembly) by 2.4 mins using standard KANBAN.

• Performed a time study to calculate the mean and standard deviation of cycle time across 8 work stations and identified prospective

stations for balancing the line.

• Manage sustaining activities with ECN and DCN changes in SAP and Working on In-house development of tools and fixtures.

• Worked on battery cables, operator’s platform installation, Fuel tank and hydraulic hosing installation in asphalt compactor.

• Involved in Creating Mix Model line balancing activities. Also supporting production by attending Andon System calls

• Working on Yamazumis for compaction models on the line for work load distribution and reduce Non- value added activities.

• Designed New Cup holder which leads to cost saving of 70% than traditional one during prototype build. Prepared parts drawings (with GD&T) and follow up with supplier and helped in APQP inspection.

EDUCATIONAL TESTING SERVICES (ETS) 660 Rosedale Road, Princeton (NJ), USA Quality Engineer Intern- FMEA, Process Improvement June 2016 – August 2016

• Created and Implemented Design for Control documentation template to improve process efficiency.

• Identified the major customer demand by analyzing candidate’s feedback data using Minitab and excel (Pareto Chart).

• Created efficient Cross functional flowchart template for process maps in MS Visio.

• Applied Process Management tools like Process Maps, RACI charts for process analysis.

• Worked on Process Improvement tools including six sigma to improve existing documents.

• worked on root cause of issues, facilitated corrective action and preventive action and created action items to mitigate risk.

DAR AL HANDASAH Tower 11, Magarpatta City, Pune (MH), India

Mechanical Engineer – Six Sigma, HVAC, CAD Design June 2014- July 2015

• Implemented a cost reduction project which has estimated saving of 25000 USD system cost and cost saving through life time

reduced energy consumption.

• Worked with a team of 12 engineers for Design Management, Contract Procurement Strategy and continuous improvement.

• Implemented changes according to AHSRAE Standards and assessed the quality of project design, plans and layouts

• Reduced Operating cost by 6% by changing the equipment used for air handling and type of diffuser used in HVAC system.

• Designed energy efficient and space saving HVAC systems (using AutoCAD and Autodesk REVIT ) with respect to design

requirements for Dubai International Airport Extension Project

• Implemented 5S at the office workspace to improve efficiency of draft persons which has estimated saving of USD 10000 per year

• Worked on Bill of Quantity (BOQ) for Al Khor Stadium, Qatar project.

ARAI-FID (Automotive Research Association of India, Government of India) Pune (MH), India

Manufacturing Intern- Continuous Improvement June 2013- July 2013

• Simulated and tested the life cycle expectancy and quality of the components of vehicles.

• Analyzed quality of development trials of vehicle components testing as per FMVSS, ISO standards (TS 16949)

• Assisted on Endurance running of vehicles considering different condition of roads and climate conditions

LEADERSHIP EXPERIENCE AND INTERESTS

Six Sigma Quality Project Leader, Crossroads Culinary Center University at Buffalo, (NY), USA

• Proposed new design of dish caddy that could save 3 hrs a day and $7447 per year for the organization

• Scanned all workplaces using 5S methodology and suggested vital changes in plant layout which resulted in high productivity, better workflow, safe and clean work environment

Sports secretary and captain of college baseball team College of Engineering Pune (MH) India

ACADEMIC RESEARCH PROJECTS

Manufacturing- Position Control of a 3D printer nozzle using cable robotics

• A novel way of controlling the 3D printer nozzle using cable robotics is developed in this project

• 12 cables and motors were used to accurately control and move the nozzle along the desired trajectory with zero steady state error. Chassis and nozzle of 3D printer is designed in Creo Parametric.

DOE - Control the Amount of Foam in Root Beer Dispenser Using Minitab Statistical Tool

• Developed and designed an Experiment to analyze two samples of beer to reduce the foam quantity using MINITAB

• Performed Regression Analysis and Applied Randomized Complete block Design to analyze the effect of factors

SPC, Quality Assurance-Gauge R & R -Multi-meter measuring 1.5V “D” cell batteries

• Completely randomized samples were collected as per the Gauge R&R check-sheet generated through Minitab.

• Using Gauge R & R (crossed), significance of factors viz. operators and interactions was estimated using their p-values.

• Graphs viz. component variation, X-bar Chat, Run Chart, By Part and Interaction were analyzed for variability contributed by factors.

• As %Study, statistic was estimated as 43.3% and gauge was concluded as unacceptable for measuring batteries and improvements.

Manufacturing - Statistical Current and Voltage analysis in Wire Cut Electric Discharge Machine (WEDM)

• Analyzed input data based on current and voltage given WEDM using Lab View software

• Detection of the number of actual Spark contributing Pulses (High Peak) by applying filter to improve efficiency of WEDM

Wind Energy Harvesting with Single blade Aero foil Shaped Turbine on Highways with one directional magnetic generator

• Designed and developed a turbine with aero foil shape to generate electricity using impact of moving air due to vehicles

• Appreciated and approved by board members of National Conference on Sustainable Energy Development 2011 Govt. of India

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