Industrial Engineer

PROFESSIONAL SUMMARY

A highly organized and efficient Industrial engineer with industrial experience and academic training at the Wayne State University. Proven skills in operations management and a firm understanding of engineering principles and practices. Capable of successfully optimizing operations, analysing process requirements and resolving the production related issues.

CORE COMPETANCIES

Technical Skills: Six Sigma Green Belt, Materials & Logistics Management, Inventory and Storage Management, 5s, Kaizen, Kanban System, 6-Sigma & workplace Improvement implementation, CNC, VMC Operating & Programing on SIEMENS and FANUC controller

Operating Systems: Windows XP, 2000, 7, 8, 10

Software: AutoCAD, Pro-E, Mat lab, Minitab, QM, Lingo, Solidworks

Applications: Microsoft Word, Excel, PowerPoint, Access

ACADEMIC PROFILE

Master of Science - Industrial Engineering August 2014 to December 2016

Wayne State University, Detroit, MI, USA GPA: 3.5

Bachelors of Engineering - Production Engineering August 2008 to May 2013

University of Pune, Maharashtra, India GPA: 3.5

RELAVANT COURSEWORK AND CONCEPTS:

Deterministic Optimization, Lean Six Sigma, Supply Chain Management, Engineering Management, Production & Inventory Control, Advanced Engineering Economy, Advanced Statistics, Process Planning and Tool Selection, Industrial Engineering and Quality Assurance, Materials and Logistics Management, World Class Manufacturing

PROFESSIONAL EXPERIENCE

Production Engineer at Neha Enterprises, Pune, India (August 2013 – March 2014)

Supervised the Logistics and Materials Management of all the raw cast products

Handled the Inventory as well as the storage management

Worked on CNC, VMC, Jig Boring, Welding operations and programming of CNC and VMC

Handled the PIPC, Daily Production Reports as well as the Tool Room, Conducting Time studies

Designing and developing tooling/fixtures in Autocad and Solidworks

Handled the FMEA and the quality reports

Intern at Automech Pvt, Ltd, Nasik, India (July 2013 – August 2013)

Learned in detail the working of the Logistics & material handling system as well as introduced to the ISO/TS Standards in the manufacturing of Axels for an Automotive company

Worked on implementing the Kaizen and Kanban system in the unloading of the axels

Intern at H. Y. Technocrats, Nasik, India (September 2010- March 2011)

Implemented 5S on the shop floor and increased the production efficiency by 30% and also improved production time cycle

Improved the Process and Machine Capability on the drilling machine by 15% by using six sigma methodologies

Worked on the ongoing project to improve the process efficiency with the help of lean methodologies

PROJECTS

Application of Six Sigma Methodology to reduce defects in Grinding Process: May 2016 - August 2016

Studied the ongoing process and analyzed the rejection rate (16.6%) of the grinding process of a distance piece in a CRDI (Common Rail Direct Injector) using the DMAIC concept

Process mapping was done and the measurement systems were documented

Defects were analyzed and narrowed down to the trivial few using fishbone diagrams and cause and effect diagrams

Causes like repair batches mix up, presence of sand blasting dust, improper loading/unloading of part, improper setting, material removal rate not ok were finalized as the root causes and rectified resulting in the lowering of the rejection rate to 1.19%

Packaging in the project fMER (Fast Emergency Medical Response): January 2016 - June 2016

Conducted the packaging of the equipment’s needed in the fEMR, a nonprofit organization which helps people get the necessary medical help in disaster hit areas

Developed a new and streamlined design of the products needed in fEMR in a box

MRP DSS Simulation Project: January 2016 - May 2016

Project involved carrying out the manufacturing resource planning through excel based simulation model of a company and maximize its profit

It involved implementing my knowledge of inventory management, MRP planning, work in progress for manufacturing of six products

The simulation software was used to was run to determine the Forecasts and Bill of Material (BOM) for each product. A decision support system was used to facilitate the process in the company

Optimization of Agricultural Land to the Major Crops to Maximize Profits: January 2016 - May 2016

The project dealt with using linear programming to solve the optimization problem of land allocation

After analyzing the statistics and researching many articles, a new model was proposed to maximize the profit was by optimizing the land allocation problem and the transportation system in the state of Punjab in India

Excel Solver was used to run the optimization model

Supply Chain Management Analysis in Subway: August 2014 - December 2014

Analysed the assembly flow and plotted the flowchart accordingly

Studied the Kanban system and the Just In Time used in subway and came to a solution for the possible improvement in the problem of overcrowding and the delay in the service

Process Capability Improvement in the Inlet Hole Drilling of Common Rail Injector (CRI): May 2013 - April 2013

Identified the problems in the Gun Drilling operation of a CRI using the six sigma methodologies

Using cause and effect and fish bone diagrams narrowed the defects down to 3 major causes viz. Leakage because of O-ring, improper tightening of nuts and mixing of CAD program

Successfully improved the machine and process capability by 60%, thus reducing the rejection rate

Atmospheric Water Generator: November 2009 - March 2010

Participated in the IET Karmaveer Expo for model making and presented the atmospheric water generator

Harvested water from the dehumidifier and made it potable

Fabricated the entire dehumidifier and the water system in it

CO-CURRICULAR ACTIVITIES

Student Assistant at Wayne State University, Detroit, MI, USA August 2016 – December 2016

Assisting with setting up the events held all over university, organize and optimize all the processes taking place

Working efficiently with the team given and completing the process successfully

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