Power Plant Quality

Name: Baher Aziz Soliman

Residency: South Korea

Date of birth: Feb., 20, 1971

Marital Status: Married

Nationality: Egyptian

e-mail *****.****@*****.***, *****-****.*******@*****.******.***

Egypt Phone: Cell Phone: +82-10-975*-**** – South Korea

Skype name: baher951

Education Mechanical Engineer, Cairo University 1994, grade Very Good

Qualifications and Courses:

Quality Management

Management skills in meeting, negotiations and decision making (American University in Cairo)

Total Quality Management (American University in Cairo)

Statistics in Total Quality Management (American University in Cairo)

Welding, Inspection, NDT & Auditing

CWI from American Welding Society

Certified Lead Assessor in ISO 9001, 14001 & 18001 from International Registrar for Certified Auditors (IRCA)

Level II in RT, UT, MT & PT from the American Society for Non Destructive Testing.

Safety training & Certificates: As per (TOTAL HSE rules & Alstom Power EHS rules):

E-learning High Risk Activities – Alstom Power

Intensive HSE course – Alstom Power

Cause tree analysis – TOTAL E&P

Job risk assessment. Work permit preparation, responsibilities and application – TOTAL E&P

Safety accredited. Explosives materials. Firefighting. Defensive driving – TOTAL E&P

Radiation protection certification to use and handle the radiographic material – TOTAL E&P

Lifting equipment and scaffolding safe installation – TOTAL E&P

Computer: Windows, Access, Word, Excel, FrontPage, PowerPoint, MS Project AutoCAD, Photoshop, Lotus Notes, SAP, Adobe collection

Languages: Arabic Mother Tongue, Excellent English and Fair French

SUMMARY, PROFILE and BACKGROUND:

Quality Manager with 15+ years of experience of relevant experience in quality management in EPC projects in Oil & Gas and Energy fields in different global zones (Middle East, European, and East Asia) with multinational global/engineering companies (ALSTOM. TOTAL, KAVERNOR, BECHTEL…)

Wide range of experience in Power Station manufacturing and Field erection, Steam Boilers, Piping, Pressure Equipment, cross country Pipelines/flow lines, well head & manifolds connections, Pump Stations, Storage Tanks, and Steel Structure ending to commissioning/ready for startup.

Experienced in repair the existing installations/structures (pipelines/flow lines, storage tanks, extension of manifolds, etc.) in Oil & Gas fields with focus on safety and environment impact

Extensive experience with Quality management and ISO, ASTM, AWS, ASME, API, EN & PED codes.

Competent and experienced Lead Auditor; carried out ISO & ASME qualification Audits in USA & East Asia, including Korea & Japan according to the Standard requirements plus Alstom requirements. Experienced in certifying the equipment.

Excellence in managing multiple tasks / projects, financial aspects, personnel, maintain control within schedule and budget requirements ability to meet the deadlines.

WORK EXPERIENCE

03/2008 – Present ALSTOM Power – USA

12/2012 – Present Lead Supplier Quality Engineer, East Asia (Korea & Japan)

Carry out Supplier Product Qualification AUDITS internationally

Manage the several suppliers worldwide, and leading a team, in multiple projects in manufacturing the HRSG boiler components; Piping, Pressure Vessels, High Pressure Valves, pipe supports, main and secondary steel structure, etc. considering the quality requirements and schedule disciplines for the following projects;

Yanbu – KSA, HFO-fired steam power plant 5 units, HRSG 1850 MW

Warren County – USA, 3 units, HRSG 1,329 MW natural gas-fired

Brunswick – USA, 3 units, HRSG 1,358 MW natural gas-fired

Wolf Hollow USA, 2 units, HRSG 704 MW natural gas fueled

Colorado Bend – USA, 2 units, HRSG 498 MW natural gas fueled

GREENSVILLE – USA, 2 units, HRSG 1588 MW natural gas-fired

Riyadh 12 – KSA, combined cycle 8 units, HRSG 2175 MW

NBCC2 – Thailand, 1,300 MW gas-fired combined-cycle power plant

Connaught Bridge – Malaysia, 828 MW Gas Power Plant

Manjung 4 – 1000 MW ultra-supercritical coal-fired steam power plant

Thai Oil power station, CombiGolfe, Haveli, Mae Moh, Manjung, Samra

02/2011 – 12/2012 Project Quality Manager, Kuwait, Azzour CCGT2 Power Station

Azzour CCGT2 – 1200 MW Combined cycle power Plant

US $ 1 Billion EPC Contract for 890 MW Gas Turbine Power Plant at Az-Zour South, Kuwait.

The scope of work includes 5 x GT – Alstom, MV & LV Switchgear, 5 x 250 MVA GSU, 9 Bay GIS – ABB, 1.6 KM 300KV cable – Taihan, 6 Km 300 KV cable – Prysman, 6 x 2500 HP Gas compressor complex–Valerus, Oil Treatment system – Westfalia

03/2008 – 02/2011 QA/QC team leader, Egypt, Portugal, India

Manage the several suppliers worldwide, and leading a team, in multiple projects in manufacturing the HRSG boiler components; Piping, Pressure Vessels, High Pressure Valves, pipe supports, main and secondary steel structure considering the quality requirements and schedule disciplines for the following projects;

Agios Nikolaos – Greece, 320-MW, 2+1 CCGT power plant

Alivery – Greece, 427-MW single-shaft CCGT power plant

Korinthos – Greece, 437-MW single-shaft CCGT

Pembroke – UK, 2160 MW gas-fired power station

12/2001 – 02/2008 TOTAL E&P – Syria

QA/QC Superintendent

Jafra Oil Production facility and Gas compression station and Wellhead Connections is plant located in Deir Ez Zor Petroleum Company (DEZPC), JV between SPC and TOTAL E&P of France, has a capacity to treat 50,000 Bbl./day of Oil and associated gas and extract small quantities of LPG and condensates

4/2001 - 10/2001 Kvaerner Hydro-test Project Engineer – CONOCO-Syria GAS PLANT

US $400 million project for Desgas associated gas project in Syria's Deir Ez Zor region. Full capacity of 13 million cu m/day. The project scope includes construction of a two-train, 450-MMcfd gas processing complex, six compressor stations, a 100-mile gathering system, and a 150-mile trunk. Gathering system transports up to 5 million cu m/day (MMcmd) of gas to the 13 MMcmd processing plant; the facility also processes 8 MMcmd for reinjection into the reservoir. The not injected processed gas is shipped via a 250-km line to the Syrian grid for use at fuel power plants and industrial facilities.

9/1999 - 4/2001 Bechtel Project QA/QC Engineer

1/1995-9/1999 Petrojet QA/QC Engineer

Hurghada/Gabal El-Zeit pipeline, Musturod Refinery Light Naphtha Isomerization piping plant Upgrade Project, Sumed pipeline replacement, Qarun pipeline, flow lines, Well Head, inlet manifold, connections floating roof storage tanks & early production facility

Duties & Responsibilites

Supplier Quality Duties:

-Coordinate for in process, final inspections and audits on the different suppliers in Europe, East Asia & Middle East.

-Contribute to SQS weekly status report

-Provide shop surveillance to ensure compliance with ASME, EN and Alstom Power Specification requirements

-Assist manufacturing representative in compiling data, Supplier Quality Process Improvement. Participation in Progress Review/Management Review meetings for system improvement

-Work with the Manufacturer, to develop and implement corrective action plan, corrective and preventive actions. Monitor and ensure compliance to Inspection and Test Plan including schedule of events and required notifications

-Implement inspection criteria, procedures and Project Inspection Plan. Monitoring implementation of Quality Management systems, WPS, QPs, Welding, NDT Procedures, Specifications and procedures. Confirm application of the QA Manual in Line with ISO Quality System.

-Provide direct support for Project Quality Manager.

-Coordinate and support all shop activities for Client witness and hold points. Investigates and adjusts construction and customer concerns and complaints regarding quality.

-Verify EOMR documentation is compiled in accordance with APW requirements

-Issue weekly status report

-Auditing for Quality Systems of the Suppliers.

-In addition, we are attempting to get additional shop resources for the following activities. However, it may be necessary to perform some the following too:

-Strategic assignment - assessment of current situation and development of collaborative process improvement plan covering:

-Assess and categorize current quality concerns and workmanship issues. Develop and implement quality concerns and workmanship issues reporting tool/metric to track effectiveness of actions to improve

-Fill the gap and be the conduit between Quality and Manufacturing to facilitate immediate implementation of corrective actions

Project Quality Manager Duties:

-Leading the multi-discipline quality team (welding & QA & QC engineers, welding & NDT & painting inspectors, Drafts man, supervisors) in additional to subcontractors.

-Monitor and ensure maintenance of project quality standards during construction, installation and commissioning, and to actively engage in planning and work management, together with the QA/QC departments at project site. Issue general work instruction, supervision of progress and analyzing results consequences apparent within the workdays.

-Day to day Management the Quality Control activities and support the inspection team in Site welding inspection (material trace-ability, Dimension, Visual, Welding, joint configuration, preheat, cleaning, application of the WPS's, final inspection and develop the final punch list) in order to ensuring application of Standards, Specification in safe and reliable operations.

-Managing and scheduling of all required inspection and NDE activities and through contractors in well–defined practices& procedures. Provide both leadership and hands on inspection and maintenance.

-Implement inspection criteria, procedures and Project Inspection Plan. Review and monitoring implementation of Quality Management systems and confirm application of the QA Manual in Line with ISO Quality System.

-Coordinate with the contractors QA/QC, Inspection & NDT group for the different activities. Spot review NDE interpretation, monitoring the quality systems including Quality Control Procedures and Plans for construction projects. Lessoning with contractors QA related issues.

-Performing internal quality audits. Leading the company for ISO 9001 and 14001. Handling all quality issues with project management and engineering, procurements, etc. in Management review meetings for system improvement. Setting up and providing quality training for the project personnel. Disposition of Non-conformances and Implementation of Corrective actions.

-Auditing for Quality Systems of Contractors. Planning and conducting external QA Audits of Contractors for different activities. Assisting in Regulatory bodies. Reviews of and QA requirements of Critical components. Review of Qualification and Training of contractor QA Engineers.

-Supervising all new flow-lines / well connections activities as multi-discipline activities regarding Quality Control. Interfaces with procurement, engineering and vendor to coordinate and resolve quality-related problems and/or concerns.

-In additional to

-Provide technical support, review in the area of QA/QC to the Project Team

-Prepare the WPS's, PQR's & WQT's for wide range of material (Carbon Steel, Low Alloy Steels, Alloy steels, Stainless Steels, Low Temperature, Monel etc.) using manual, automatic and semi-automatic welding processes (: SMAW, FCAW, SAW, GMAW, SW etc.). Prepare the PWHT procedure and welding sequence

-Prepare, reviewe the inspection & test plan (ITP), inspection, Audit checklists, NDT procedures versus the specifications, Codes, P&I drawings.

-Support in preparing the hydro test loop packages based on the P&I and isometric drawings. This job included dividing/merging of loops according to the specific situation requirements, arrange Loops Inspection with Client and preparing/providing the hydro certificates for final approval.

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