QC, WELDING INSPECTOR

CURRICULUM VITAE

THIRUPPATHI.M

S/O MOTTAYAN

*/***, ***** ******* (POST)

KULITHALAI (TK)

KARUR (DIST)

TAMIL NADU-639107

INDIA.

Mob:

+91-809*******, 971-***-**** (India) Emailing: *********@*****.***

Objective

Seeking a position to utilize my skills and abilities in your concern that offers professional growth while being resourceful innovative and flexible.

Experience Profile

Having 10 years of experience in the field of Oil & Energy, oil & Gas, Refinary, Mechanical, Piping, Welding, Erection, Mechanical Completion, Fabrication of Pressure Vessels, Structures, Non-Destructive Testing, Mechanical tests, Hydro/Pneumatic/Leak tests and other QA/QC related activities and process-related facility as per international codes and standards.

Educational Qualification Profile

DME (DIPLOMA MECHANICAL ENGINEERING):

Professional Qualification Profile

CSWIP 3.1 Certified Welding Inspector - Cert No: 86458 EXPIRY DATE : 22..4.2019

Advanced Training in NDT as per ASNT- ASNT NDT Level II in RT,UT,MT & PT

Knowledge in codes:

oASME BPVC Section - I, II-A, II-B, II-C, V, VIII, IX.

oASME B31.1, B31.3, B31.4, B31.8, B16.5, B16.9, etc..,

oAWS D1.1.

oAPI & ASTM Specifications.

Software Skills

oMS Excel, MS Word

Work Experience Details

1. ORGANIZATION: INCO ENGINEERING, Sohar, oman (dec 2015 to Aug 2016)

PROJECT: Dpjv SRIP (Sohar Refinery Improvement Project)

DESIGNATION: QA/QC INSPECTOR - WELDING INSPECTOR

2. ORGANIZATION: INCO ENGINEERING, Salalah, Oman (may 2015 to Nov 2015)

PROJECT: BLSFT-MINA (Bulk liquid storage facilities terminal Phase - ll) port of salah

DESIGNATION: QA/QC INSPECTOR - WELDING INSPECTOR

3. ORGANIZATION: SONIC INSPECTION SERVICE (Chennai-jan 2014 to Apr 2015)

DESIGNATION - QA/QC INSPECTOR

4. ORGANIZATION: ROONG TAT ENIGINEERING PTE (Singapore-july 2013 to NOV 2013)

PROJECT: PTTEP –ZAWTIKA PROJECT (Sembawang marine offshore eng)

DESIGNATION: QA/QC INSPECTOR – MECH COMPLETION

5.ORGANIZATION: ROONG TAT ENG PTE (Singapore- June 2012 to June 2013)

PROJECT: CONOCOPHILIPS- 2/4L Ekofisk (Sembawang marine Offshore eng)

DESIGNATION: MECHANICAL SUPERVISOR

6. ORGANIZATION: ROONG TAT ENG PTE (Singapore- Nov 2010 to May 2012)

PROJECT: BW FPU FOR TSB FIELD(BW JOKOTOLE (Sembawang Shipyard, Singapore)

DESIGNATION: MECHANICAL SUPERVISOR

7. ORGANIZATION: ROONG TAT ENG PTE (Singapore - Nov 2009 to oct 2010)

PROJECT: HALFDAN PHASE IV DEVELOPMENT-HBD (Sembawang Marine Offshore Engineering)

DESIGNATION: MECHANICAL SUPERVISOR

8. ORGANIZATION: ROONG TAT ENG PTE (Singapore - Nov 2008 to OCT 2009)

PROJECT: CPOC JDA B17 DEVELOPMENT PROJECT (Sembawang Marine Offshore Engineering)

DESIGNATION: MECHANICAL SUPERVISOR

9. ORGANIZATION: ROONG TAT ENG PTE (Singapore - june 2006 to Oct 2008)

PROJECT: CONOCOPHILIPS BOHAI FPSO (Sembawang Marine Offshore Engineering Singapore)

DESIGNATION: MECHANICAL TECHNICIAN

Job Responsibilities:

Inspection Planning:

Preparation / Review of ITP, QA/QC plan, Procedures, Customer specification extracts & Inspection check lists after receiving of new projects.

Preparation and Qualification of PQR and WPS for various materials like CS, AS (P5, P9, P11 & P91), SS (304, 316, 316Ti) etc..,

Witnessing, Reviewing & approving the Sub contractor’s welding procedure specification (WPS) and welder qualification test (WQT) and also witnessing the related Mechanical & NDE tests.

Qualification of Welders and Welding Operators as per codes & standards, Preparation/Review of Welder’s certificates.

Re-validation of Welder Qualification based on performance in accordance with the Code and Project Specification requirements.

Qualification of Welding Consumables/Electrodes as per codes & standards.

Review sub-contractors PT & MT procedures as per code & customers specifications.

Preparation and Establishment of Welding Sequence and Weld Mapping in various stages of welding of pipelines, vessels and structures.

Ensuring the calibration of all welding machines, ovens, heat treatment machines, measuring and monitoring devices.

Incoming Material Inspection

Incoming material inspection such as;

Raw material (parent material) – Verification against documents, identification and markings of correctness of material.

Welding consumables inspection such as electrode, filler wire, inert gases.

Verify the correctness of the raw materials like Plates, Pipes, Forgings, Fittings and Fasteners as per Purchase orders.

Preparation of IMIR and Review the Mill Test certificates (MTC) for compliance with Codes and Standards.

Physical verification of Raw materials by conducting Dimensional measurements and Visual inspection at receipt.

Prepare Material Clearance Records (MCR) for pressure & non-pressure parts and get it reviewed by TPI/Customer.

In-process Inspection & Welding Operations

Performed Stage inspection like fit-up, Weld visual, Dimensional measurements and Installation of Insulation, etc.., & get it inspected by TPI/Customer.

Inspected Fit-up including material grades, color codes, diameter, schedule, joint configuration, root gap, internal misalignment, length, alignment, rotation etc.., for conformation with fabrication / shop drawings & WPS.

Proficient in interpretation of engineering documents and drawings.

Experienced in fabrication and welding of different material like CS, LTCS, AS (P5, P9, P11, P91, etc SS (304, 316, 316Ti), CuNi etc.

Ensure the correct WPS and Welders utilized on the specified jobs.

Monitoring the Preheating activities and reviewing preheating charts with respect to WPS, Codes and standards

Monitoring welding activities (welding parameters, Preheat, Interpass and Post heating) before and during fabrication are performed as required by WPS.

Ensuring the proper storage and handling of welding consumables and monitoring the electrode baking and usage as per procedure.

Experienced at testing welds at various stages to ensure they meet quality measures.

Supervision of Welding and NDT personnel.

Conducting periodical tool box meetings for fitters, welders, foremen and charge-hands for quality and safety awareness.

Trained welders in quality welding.

Monitoring the welder’s performance & Repair rates, carrying out the repair analysis to bringing down the repair rate.

Preparation/Review of all Quality related documents.

Ensure all the documents are kept updated and are traceable.

In-process inspection, Control of product non-conformities, documentation & coordinating with Third Party/Client’s for inspection and review of documents.

Worked as a part of the management team to achieve increased productivity while reducing error rates.

Non Destructive Examination

Prepare NDE request for joints which have been visually accepted as required by the NDE plan.

Monitoring the PWTH activities and reviewing PWHT chart with respect to Heat Treatment Request (HTR), Procedure, Codes and standards.

Witnessing PT, MT, UT of weld joints and Base metals.

Interpretation of Radiographic films.

Preparation/Review of NDE (PT, MT, UT and RT) reports.

Positive Material Identification (PMI) Report review for base metal & weld metal.

Conduct Hardness measurements by Portable Hardness tester.

Witnessing Hydrostatic and Pneumatic testing for Pipelines, Vessels & Vessel components.

Line checking and test pack review before hydro test.

Issue punch list & clearing punch list prior to hydro test.

Witnessing Hydro test with client.

Preparation of Inspection reports and maintaining records.

Final & Dispatch Inspection

Verify the Final dimension and Visual inspection of Components before dispatch.

Verify all the specific requirements compliance before Final clearance.

Verify the completeness of the job before dispatch.

Handling final Inspection release for shipment and issue of IRN.

Managing the compilation and assembling of all relevant final project documentation for hand over.

Other Quality Improvement Activities

Participated in ASME U, PP, R, S STAMP renewal audit for INCO ENGINEERING in 2015.

Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiency of the parts and systems.

Issue of NCR, Field Observation Report for non-compliance of Quality norms and requirements.

Participated in Internal and External Audits.

Coordinating with external auditors or outside certification bodies for scheduled assessment of quality system.

Monitoring and implementing continuous improvement.

MECHANICAL FIELD:

Planning and executing the mechanical construction activities according to the project specification and standards.

Involved in the pre commissioning and commissioning of all rotating and non rotating equipments and vessels.

Co-ordinate and lead the mechanical completion team for third party QC check and submit the check sheet for pre commissioning completion

Attend client progress review meeting and do the necessary course correction

Conduct safety briefing and attend PSCC meeting, apply permits for the various mechanical activities

Material inventory and preparation works including preservations

Monitoring and inspection of daily activities and prepare the daily inspection/work report to the construction team to minimize the construction punch and maintain proper work flow

Generate punch lists, inspection of all pipeline and equipment based on P & ID

Conduct pre-flushing and flushing of pipelines to the system prior to commissioning of equipments

Maintain all records and prepare reports on operation of equipment and system, take and log reading from equipment during test run

Co-ordination with other disciplines and punch list clearance after mechanical inspection

Perform load testing of lifting appliances (e.g. monorails, pad eye. Etc) and crane, lifeboat winches.

Personal Profile

Name : THIRUPPATHI.M

Date of Birth : 15.05.1971

Sex : Male

Nationality : Indian

State : Tamil Nadu

Marital Status : Married

Passport no : M 9594804

Declaration

I hereby declare that the above written particulars are best of my knowledge and belief.

Date:

Place: (Thiruppathi.M)

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