Maintenance Management

Core Competencies

Maintenance & Operations

Process Enhancement

Quality Management

Energy Conservation

Reliability Maintenance

Risk Analysis

Safety Management

Inventory Management

People Management

Profile Summary

Performance-driven professional with over 3 years of experience in Maintenance Operations, Product Development, Process Enhancements, Design Engineering, and Budgeting & Cost Control

Proven capabilities to push project over the finish line with thorough planning & persistent execution; insightful understanding of how to align resources, seek the input of key team members, and manage others to achieve desired results

Skilled in troubleshooting, conducting Root Cause Analysis (RCA), implementing corrective actions & improvements to eliminate recurrence of breakdowns

Proficient in minimizing down-time, improving operational effectiveness & ensuring smooth uninterrupted operations of power plant/process sections with optimum utilization of R & M budget

Proven success in implementing plans & schedules for maintenance operations (preventive, predictive, shutdowns) and annual turn arounds with focus on optimum utilization of manpower and material

Insightful exposure in implementation 6S, Kaizen, & Lean manufacturing for achieving manufacturing excellence

Excels in maintaining Boiler as per IBR rules & regulations of government norms

Achievement-oriented professional with excellent people management skills and capability to manage change with ease

Career Timeline

Work Experience

May 16 – Presently associated with Varun Beverages Ltd. Panipat (FOBO-PepsiCo India holding Pvt. ltd as Executive- MAINTENANCE EXECUTIVE.

Sep 14- May 16 with B. Braun Group / Ahlcon India Pvt. Ltd., Bhiwadi, Rajasthan as Maint Engineering

Key Result Areas:

Spearheading the entire gamut of operations & maintenance of utility section including Boilers, Chillers, Air compressors, Cooling Tower, Ammonia Refrigeration, Forklift, ETP & Fire-Fighting System, and Water System; leading a team for preventive/predictive maintenance of machinery & equipment, project management, improving plant uptime and reducing costs of maintenance & power & fuel.

Following up the operational practices, identifying the areas of obstruction / quality failures and advising on system & process changes for qualitative improvement.

Analysing the problem as per feedback and providing adequate solutions; ensuring process control through statistical studies

Performing process trainings to ensured teams adherence to process requirements

Preparing maintenance schedule (TPM); planning, executing and controlling preventive maintenance & breakdown

Administering manpower planning, implementing all management initiatives with respect to Hiring, Training, Retention & Performance Appraisal

Managing Environment Health & Safety concerns; addressing issues related to industrial health & hygiene and safety of the workers

Analyzing various processes & applications also taking adequate measures for ensuring compliance with maintenance requirements and enhance equipment efficiency

Supervising installation of Chillers, Cooling Tower, Air Compressors, Green Fuel, FO Boiler, Hot Water Generator & HVAC with all distribution system

Actively participating& leading the all utility &equipment selection from designing phase basis URS, FAT & risk analysis

Highlights:

Earned Special Appreciation Certificate / Award in 2015 for efforts towards the timely completion Project “Crown III”-Ahlcon LVP Expansion B Braun Project with minimum manpower & no repetition

Successfully Executed the new Ahlcon Parenteral expansion Project (Bbraun Group) from engineering side

oInstalled all Utility Set-up including boiler, chiller, cooling tower & water management system and HVAC System as per ISO 14644-1 guidelines

oCommissioned plant equipment

Merit of achieving steam KPI as per target with its optimum efficiency and improvement steam generation, distribution & condensate recovery system in 2015

Recognised for being pro-actively offered an opportunity to work on a prestigious project (Modify Refrigeration Plant) by Varun Beverage in 2016.

Previous Experience

Jul’ 01,2014 – may 03,2016 with Ahlcon Parenteral India Ltd. (Formerly Known as Bbrarun Pvt. Ltd.), bhiwadi as Maintenance / Utility Executive

Knowledge Purview

Equipment purview:

oBoilers: Briquette Fire Forbes Marshal make (Green Fuel) 20 Ton fully automatic feeding, Ash Disposal System Boiler and 10 Ton &6 Ton FO boiler

oChillers: Voltas make Reciprocating Chiller (capacity from 20 TR,60TR,&210TR),Crane make Centrifugal Chillers (380 TR), and Prasad GWK make(18 TR) chillers

oLP Air Compressors: Kirloskar (Cap.470CFM),&CP make(360,300CFM)

oHP Air Compressors: Chicago Pneumatic (907 CFM) Upto 42 bar pressure.

oCooling Towers: Induced draft & natural draft cooling towers make Paltec, Mahir (Cap.100,160,280,500 TR) with fully auto BMS system

oDG Set: 1250, 750, & 1400 KVA DG sets.

Maintenance of:

oUtility Equipment like Boiler, chiller, compressor, cooling tower, Ammonia Refrigeration, mixing tank, holding tank, reprocess department & material handling device

oMachines like washer m/c, Forklift.

oSoftner, RO, DM plant, PSG (Pure steam Generator), MCDP (Multicolumn distillation Unit),WFI skid system

oETP for its smooth operation

Ensuring no downtime due to spare, Manpower & breakdown

Education

B.tech in Mechanical Engineering in 2014

Trainings / Certifications

SAP

Training for Boiler at Pune

AIB (FMCG), LRQA, Safety training Programme of Forklift Operation.

Validation of Compressed Air for Product Use.

Personal Details

Date of Birth: 1st jan 1992

Passport: INDIA

Address: House No.354,Begu Road, Sirsa

Languages Known: Punjabi, Hindi, & English

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