EDENATUS ERNEST BYAKUZANA
Position Apply: Mechanical Technician & Shift Operator (Commissioning)
I have a Strong focus on my health & safety and that of my team
I have got 18 yrs hands on experience in Maintenance Trainer, Power house, Heavy Mining Equipment and Mechanical Maintenance trainer, Planning on Open cut mine and Maintenance Managements, Planning,, maximize equipment availability, utilization and reliability by supervise and execution of planned activities, programs and effective breakdown response to meet volumes within approved cost and time or production and safety Its. Optimize use of equipment within OEM accomplished Person with high integrity, hardworking, very ambitious and committed to the organization success, willingness to learn and adaptive to organization culture and values, a team player with managerial flair
I am looking to join a successful organization that invests in its people and provides an opportunity for career growth.
NB
I am very good on how to Use PLC Komatsu, ET, VIMS, SIS-Caterpillar software, BSC, and Hydraulic and Electrical schematics for troubleshooting
Work Experience. key (most recent first and oldest experience at the end)
May 2016 – Present (8 months)MOLAMANGA
HME-Mechanical Maintenance Instructor
Reference; Ebenezer Asare Opong
E mail **********@*****.***
Orshab Process Plant Manager
AMBATOVY MINERALS SA-Mine
I am responsible as Caterpillar technical training of Heavy duty mining equipment instructor for Maintenance team in order to resourcefully improve their skılls in all Kinds of the earth moving equipment’s
September 2015-February 2016
Ambatovy Mine (AMSA) Nikel
Madagascar mining
Working: HME Mechanical maintenance trainer 6030 and 777G&F-992K,16 M Dints Consultant.
Reference;
Edward Robinson
Sales Director
E: **@*****.***
M:+44 (0-787-***-****
T: +44 (0-207-***-****
F: +44 (0-207-***-****
www.dints.com
.
To carry out the Train local mechanics how to troubleshoot, overhaul and repair of all models of 4 EXC 6030 and 14 777G&F.992k, 16M. Caterpillar engines, power train and hydraulic system to caterpillar standards and specifications.
To train how to conduct preventive analysis of different compartment.
To attend on site field repair, maintenance and servicing of Excavator 6030,
Train local mechanics how to Troubleshooting for fault systems of caterpillar equipment using CAT-ET /SIS and provision of remedial solution on customer site
To troubleshoot, strip, inspect and repair of hydraulic system of caterpillar equipment; including hydraulic pumps, motors, engines etc.
Train to prepare part list and place orders for customer jobs
Train how to reading and interpretation of electrical & hydraulic drawings and schematics involved in installation of electrical and mechanical systems and drives.
Involved in installation, maintenance & repair of workshop facilities.
Advice the managements on Product improvements PIP
To supervise daily workshop mechanic duties and to do other works as assigned by my supervisor.
Write daily and weekly reports; initiate the focused on the maintenance target. To Clint and customer
Inspect the equipments before release back to production verify that it’s ok in order to reduce the down time before plan
March2014-
Orshab Gold Mining Ltd
www.Orshab.com
***********@*******.***
Sudan North
Working: Engineering Maintenance coordinator
Reference
Ebenezer Asare Opong
E mail **********@*****.***
Orshab Process Plant Manager
Material Planning Engineer Side
Coordinate all maintenance work to properly maintained daily to daily in all sections, HME, Welding, Fixed Plant CIL &Gravity Process plants, Power generation house, and Electrical bays
Developing maintenance strategy and procuring of maintenance resources and managing availability of materials for execution of planned and scheduled maintenance works. Providing managerial leadership to maintenance team and continuous process improvement
Duties and Responsibilities
To prepare preventive maintenance plan and schedule work order to ensure enough lead time for completion of tasks and schedule compliance
To plan and supervise the execution of planned and unplanned maintenance activities and to ensure the quality and timely completion
To minimize equipment breakdowns by reinforcing predictive preventive maintenance strategy
To compile and provide weekly, monthly and quarterly equipment availability forecast report to management for production planning
Analysis of Equipment performance data to provide meaningful information and feedback for maintenance process improvement purposes
Involved in maintenance process and procedures continuous improvement for enhanced maintenance efficiency and effectiveness
Identify and stock materials required for maintenance and monitor movement to
establish the optimal stock levels and obsolete items
Liaison with purchasing department for planned maintenance annual procurement plan and expedition for delivery
To champion engineering projects resources requirements, resourcing and cost estimation during for the entire project life cycle
To oversee that engineering employees, contractors and subcontractors comply with organizational HSE policy and procedures
To administer and manage engineering contracts, review and evaluate performance
Provide training and coaching for subordinates as required by organization training and development policy.
July 2012-November 2013
African Barrick Gold Mine, (Open Cut mine and Underground)
www.barrick.com,
*********@*******.***
P O BOX 23153
Dar es Salaam
Tanzania.
Working Trainer CIL Process Plant Maintenance Engineering &Mechanic
Reference
Elton Mwashalla,
Cell:+255*********
Email:*****.*********@*****.***
PLC,DCS & SCADA Programmer Eng./Technician
African Barrick Gold Plant Maintenance
Leader Duties (60 hours per month)
To attend Management and planning meeting every Morning, Monday to Friday by providing input report to planner which assist them to deliver good output on machine reliability and improvement.
Ensure the preparation and execution of maintenance plans and schedules on the basis of daily
Contribute to the operations by ensuring that all maintenance activities are planned and completed in a cost effective manner with minimal disruption to ore processing and mining activities.
Ensure maintenance standards are set and met in each functional area and write report for end over process
Analyze and implements training
Plant Mechanic Duties (140 hours per month
Creates and maintain a safe working environment for the team.
Access and identify hazards and risks in the workplace and introduce the control majors by remove it or communicate during toolbox meetings
Plan for the Training and I make sure all maintenance team are attending
Ensures good housekeeping in his area of responsibility.
Reduce material use through efficiency, Forecasting and planning of jobs to maximize efficient use of available materials, time and manpower.
Plan and Ensure that all team members are on a training and development schedule and attend
Ensure all Maintenance done accordingly to Plan and all SOS reports are rectified on times
Forecasting more on Planning maintenance Predictive maintenance and condition monitoring maintenance in order to reduce number of unplanned Maintenance.
Improve machine reliability and equipment availability
Like, Crusher,1&2,Conveyor belt, Sag mill, Agitation, Vibrating screen, Sam pump,Valve, Thickener which result to good utilization and Good availability then reflect to archive the Goal.
Record Keeping and advice inventory section to increase, minimize, and re-level the stock according to consumption of the spare parts.
Take the daily record of the fuel and lubricant consumptions records in order to keep updating inventory section before running out of the equipments.
Close check and insure all running cost is within the budget approved,
I carry out major troubleshooting on the Plant equipments. By using
-Troubleshooting
-Test and adjusting
-Calibration and configuration
Test Components/system Performance for verifying before release back to production if meets OEM
August 2005-June 2012
AngloGold Ashanti /Geita Gold Mine (Open pit mine)
Geita Gold Mining Ltd
www.AngloGold Ashanti.com
P O BOX 532
Geita
Tel:255-***-***-***
Tanzania.
Reference
Total Zedekia
*******@*****.***
Anglo Gold Ashanti Engineer
Working as Engineering Supervisor
Supervisor Duties (100hours)
Components Change out managements,
I.Improving maintenance performance and practices
II.Reduced materials use through efficiencies
III.Park and labeled components changed out then return to supplier for core charge
IV.Write report by showing hrs on machine, serial and Parts number for components replaced and one changed out then end over to planner for next plan.
To identify and establish inventory items required for maintenance and repair of mining equipment.
Further cost savings
To attend Planning meeting, prepare and execute maintenance plans and schedules on the basis of daily, weekly and monthly operation priority.
To assist maintenance planner in general operation of planning group.
Involved in execution of planned maintenance and breakdowns maintenance.
Supervision of major component overhauls and repairs, including identifying and ordering of spare parts for overhaul and repair.
Monitor and evaluate maintenance performance standards.
Advising inventory controller on stock requirements for planned maintenance works
To carry out other responsibilities as assigned by Superintendent
Attend daily safety, Plan and management meeting
To involve in maintenance activities continuous improvement process as required.
Heavy Duty Mechanic Duties ( 100 hours per month
Ensures Personal tool kit meets ‘minimum requirements’ and is maintained to the appropriate standards
Completes repairs within target times and without rework following all published Workshop procedures and policies.
Ensures all relevant removed Parts are cleaned & labeled.
Trouble shouting Equipments and fixe fault if found
Adjust and test equipments before released back to operations
Remove and replace components on machines rehabilitations with in manufacture standard procedure
To be involved in the mechanical equipment redesign or modification as required for the plant and equipment across all areas of operation.
Rehabilitate Haul truck and Track dozer according to manufacture standards
2003 – July 2005
DTP Terrasment (open cut mining contractor
www.dtpterrasment.com
Tanzania Branch
Inmarsat:+670-***-***-***/811
France
Reference.
Peter Buckley +255*********
********@******************.***
Working as Heavy Duty Mechanic Maintenance Foreman
Heavy Duty Mechanic Foreman Duties (280 hours per month)
To identify and establish inventory items required for maintenance and repair of mining equipment.
Involved in execution of planned maintenance and breakdowns maintenance.
Supervision of major component overhauls and repairs, including identifying and ordering of spare parts for overhaul and repair.
Advising inventory controller on stock requirements for planned maintenance works.
To ensure that maintenance activities are planned and completed in a cost effective manner and with minimal interruptions to mining activities.
To ensure that safety practices and procedures are observed and implemented in the area of my responsibility.
Experienced Back log repair and maintain machine team
Experienced with Collective maintenance
Experienced with Machine rehabilitation for Track Dozer and Dump truck(haul trucks)Caterpillar
Experienced with components rebuild by follow Manufacture specifications, OEM.
Experienced with daily service, inspections and PM Service by change out Engine, fuel, Air filter plus draining and add required oils. Also taking Oil sump S O S
Experienced with Hydraulic Cylinders and Suspensions change out and re sealing
Experienced with Bucket and Dump tray replace
Experienced with hydraulic maintenance and troubleshooting
Experienced by Track chain change out with in specifications
Experienced by carry out Undercarriage maintenance eg. Replaced, repair and reseal Track roller, Bogie, Track flame, track guide, roller cape.
December 1999 –November 2003
MANTRAC Tanzania LTD -Caterpillar Dealership in Tanzania
Reference
E-MAIL: *******@*****.***
MOBILE: +255*********
Worked as SERVICE ENGINEER
To supervise maintenance and repair of mining customer equipment to manufacturer standards and specifications and to manage the logistics of spare parts and other materials required for maintenance.
Duties and responsibilities
To carry out the overhaul and repair of all models of diesel and gas caterpillar engines and generators to caterpillar standards and specifications.
To conduct predictive preventive analysis of different compartments
To carry out Engine load testing on engine testing dynamometer after repair to ensure its meets manufacture specifications.
To carry out generators installation, commissioning and testing
To attend on site repair, maintenance and servicing of heavy-duty equipment components and their related systems.
Troubleshooting for fault systems of caterpillar equipment using CAT-ET /SIS and provision of remedial solution on customer site
To troubleshoot, strip, inspect and repair of hydraulic system of caterpillar equipment; including hydraulic pumps, motors, air compressors etc.
To prepare part list and place orders for customer jobs
Reading and interpretation of electrical & hydraulic drawings and schematics involved in installation of electrical and mechanical systems and drives.
Involved in installation, maintenance & repair of workshop facilities.
To supervise daily workshop mechanic duties
To do other works as assigned by my supervisor.
Area of Expertise
Asset maintenance and management Project management
Procurement and logistics management
Education and Qualifications
Colliery Training College
(a college specializing in Engineering Mechanical
Apprentice Mechanic Engineering (1995 – 1998) at (UDSM)
Qualified as Engineering Mechanical
MAZENGO TECHNICAL Secondary School
Grade O-Leval (1993)
Other Courses
Health & Safety Management (2003)
Use of Hand Tool(2003)
Mechanical Fasteners(2003)
Measuring Instruments(2004)
Mill Maintenance & Operation,
Chemical Awareness,
Fire fighting
Component Failure Analysis (2005)
Basic Hydraulic system and Pumps (2007)
Introduction to Caterpillar Maintenance equipments (2007)
Main Pack/Planning and scheduled software training (2007)
Caterpillar Service & Maintenance (2007)
Caterpillar Hydraulics (2007)
Use of ET and SIS (2009)
War man Pumps in South Africa
Planed Task Observation Program (2010)
Improving maintenance performance and practices
Reduced materials use through efficiencies
MS Office: Word ; Excel,Power point; Main park CMMS, Outlook(2010)
Caterpillar 992K .785C,16M,new Product Introduction& Maintenance (2010)
Business process frame work Analyze and improve(2011)
MS108 Essential Skill of Supervision
www.ascendHR services.com (2010)
Hands on Troubleshooting course, Hydraulic, electrical, Power train (2011-2012)
Trouble shooting and repair on Cummins Engine (2013)
Technical Training 6030,6040 (2015)
Technical training 6020B(2017)
Equipment I can Plan and TOOL on
Mining Shovels
RH340.RH120,RH270Telex Bucyrus
350,330,6030 Caterpillar
PC 1800,3000,5500,1200-Komatsu
994.996 LIEBHERR Litronic
Underground Mining Equipment: Drill Rigs, Roof bolters, Continues Miners
Atlas cop co,ROC,L8 Mac 2( Flex roc ) L9
Sandvick.
Tam rock.
DML,DM25
PANTERA DRILL/ CHA100.1500
Excavators
O&K Wheel Excavator
O&K Track Excavator
320,325,330 Caterpillar
Haul Trucks (off High Way)
773,777D, 785/793C, 793 D Caterpillar
Liquated dump truck,Wheel loader
785-5HD,Komatsu
Graders
Caterpillar 14G&H,16M,24M
Komatsu 825A-2
Loaders
Caterpillar 990,988, 966, 834H, 992K,,
Tamping Roller
Ingersoll Rand (SD100)
Bulldozer
Cat D8R,D6, D9, D10N, D11R
Komatsu D375A-5 &-3
Cranes, Forklifts and telehandlers
Crane Equipment
Telex,Tellano,Liebher,
CATO,Grove