Plant Manager
Resume:
CURRICULUM VITAE
Anil Mahadik
Contact no: +91-989*******
Email ID:- ************@**********.***
*************@*****.***
Career Objectives:-
To pursue a growth oriented position in a professional and challenging environment by best utilizing my creative and technical skills.
Educational Qualification:-
S.S.C from Mumbai board in 1989.
Diploma in Chemical Engineering from B.T.E. Mumbai in 1992.
Training Courses Attended:
Training in Basic and Engineering of DCS (Microxl, Centum, CS1000), of Yokogawa blue star.
Attended training of “Concepts of ISO 9001 &TQM”.
Attended fire fighting and safety training
WORK EXPERIENCE: (TOTAL 19+ YEARS)
19+ years of experience in Petrochemical,Polybutadine rubber,styrene butadiene rubber(SBR) and acrylic polymers industry.super absorbent polymer plant.,Methanol . Handling . DCS panel (Delta V version 9.1 by Emerson) .P.L.C. .SKADA etc.
Excellent knowledge about process, extruder and Handled utility such as boiler, Nitrogen plant, Air sepration unit,speciality gases. D.M.water plant,tank farm,types of pump, compressors,cooling tower, chilling plant,Tank farm,waste water treatment plant,E.T.P. & Boiler operation
1)Presently working with Tytan organics(P) LTD.as a production executive
Having experience in polymers, construction chemicals,agro chemical, oil fields chemicals.Oraganic chemicals, handled hazards chemicals, phenol, VAM(vinyl acetate monomer) Caustic Lye, Oleum,Acrylic acid Solvents like toluene,methanol,Acetone. etc. Excellent knowledge of Tank farm,utility,loading & unloading hazards chemicals, filtration system . Handling atmospheric and vacuum distillations and fractionations., Handling Sulphonation & condensation reaction .SPRAY DRYING OPERATION & Excellent knowledge of SAP etc.
Duration :NOV 2013 to till date
Job Responsibilities:-
1. Production
To provide inputs to set the production target.
To ensure that the plant operations result in achieving the monthly production target.
To increase per person productivity by providing safe working conditions to the workers.
To analyse the stock statement at stores and raise the indent in order to maintain required stock (Chemicals and raw materials).
To ensure the quality of the finished product by performing regular
checks.
To undertake studies to improve production processes unit costs, quality and safety.
2. Health & Safety
To ensure the safety precautions are followed in the working area.
To ensure that the proper safety precautions are taken during the maintenance work.
To ensure that the labourers use the safety equipments
KEY RESULT AREA
1. Delivery
a. Minimize downtime
b. Timely completion of jobs
c. Meet annual production target as per expected cycle time
2. Resource Utilization / Review resource requirements
a. Maximizing quality of product
b. Efficiency of production
c. Compliance of corporate policy norms
3. Operational costs
a. Reduction in operating costs
b. Minimize the scarp level/wastage reduction
c. Control overhead expenditure
d. Control manpower expenditure
4. Implementation of best manufacturing practices
5. Good working conditions
a. Housekeeping
b. Health environment
c. Safety
6. Preventive maintenance of the plant
7. Improvement of process
8. co ordinate with ISO 9001, 14000 & 18000 work
2)Worked with Tasnee petrochemicals (KSA) as a field operator
Having experience in Erection& commisning in SAP plant(super absorbant Polymer plant) from jan2013 to july 2013
3) Dow Chemicals FORMARLY ROHM & HASS (INDIA) PVT. LTD (NAVI MUMBAI)
Products manufactured :-acrylic polymers, adhesives,sealants&coatings
Duration :- May 2012 – Dec 2012
Position: -Plant operator
Job Responsibilities:-
Experience in manufacturing acrylic polymers, adhesives,polyurethane and sealants.
Executing production plans & achieving production targets on time & maintaining consistency in the production yield.
Handling operation & maintenance jobs. Planning the activities of maintenance & taking pre-planned shutdown. Assigning tasks to the team & tackling trouble shooting.
Excellence in handling plant operations from DCS panel (Delta V version 9.1 by Emerson) & on field.
Handling operations of highly exothermic polymerization reactions at high temperatures & pressure.Operating reactors, heat exchangers, centrifugal pumps, reciprocating pumps, compressors, oil ring vacuum pumps, scrubbers, hot oil unit & thermal oxidizing unit, high pressure water cleaning system, heat exchangers.
Respond to the process alarms. Directing and coordinating with the operation technicians and maintenance department to normalize the situation
Authorized to issue safe work permit for hot work & confined space entry jobs.
Record daily consumption, production and inventories of product and raw material streams.
Knowledge of JSA (Job safety analysis), MOC (Management of change procedure), HRT (Hazard recognition tool), RCA (Root cause analysis), HAZOP, 5s etc.
Excellent knowledge of ERP-SAP in PP module.
4) ICI India Ltd. (Navi mumbai)
Henkel india (pvt) ltd
Products manufactured :- polymer & adhesives
Duration :- 2004 to May 2012.
Designation:- Production Associate
Job Responsibilities:-
Experience in manufacturing adhesives chemicals, emulsion polymer adhesives. Specialty synthetic polymer &hot melt adhesives.
Responsible for overall performance of the plant by effectively coordinating with cross functional departments.
Executing production plans & achieving production targets on time & maintaining consistency in the production yield.
Handling operations of highly exothermic polymerization reactions at high temperatures & pressure.
Experience in handling unit operating extruder, compounding unit, under water palletizer(UWP)
Handled utility department such as Thermax boiler, chilling plant and tank farm
Optimizing process conditions while running the plant to obtain optimum yield and achieve production targets with safety.
Handling various types of operations as mixing, grinding, filtration and final packing.
Shop floor Supervision, Monitoring the Quality, Production & Safety on the shop floor.
Deployment to operators, monitoring and ensuring the activities on day to day basis.
Coordinating with other departments for smooth functioning of the plant.
Keeping 5` S system alive on the shop floor by following various formats and procedure (i.e. Kaisans, One point Lesson, Before After, and Root cause analysis by the patent method and Auditing)
Root cause finding of ant batch and system failure and reporting the failure analysis report to manager.
Identifying areas of quality failures and taking steps to rectify the system wide preventive and corrective actions to avoid reoccurrences.
Having exp in QHSE standards & operational procedures.
Respond to the process alarms. Directing and coordinating with the operation technicians and maintenance department to normalize the situation.
Authorized to issue safe work permit for hot work & confined space entry jobs.
Record daily consumption, production and inventories of product and raw material streams.
Knowledge of JSA (Job safety analysis), MOC (Management of change procedure), HRT (Hazard recognition tool), RCA (Root cause analysis), HAZOP, etc.
Handled Hazardous chemicals such as vinyl acetate (VAM), solvents, etc
5)JUBILIENT LIFE SCIENCE LTD FORMERLY Specialty molecules PVT LTD. (Ambernath)
Products manufactured :- Bulk Drug & API
Duration :- January 2003 to September 2004
Designation:- shift inchage
Job Responsibilities:
Achieving day to day production target as per desired specification.
Handled unit operations such as vaccum Distillation,fractionation. Filtration, Centrifugation, Drying,extraction etc.
Handled various types of equipments such as Distillation column, Autoclave, reactors (M.S, S.S, GLR, Autoclave) Pressure Filter, Speakeler Filter, Centrifuge, Steam Tray Dryer, RVD.
Handled products such as, 2, 4 Dichloro Benzoic acid, lasso mite, 2 chloropyridine.
Batch manufacturing records issuance and regular maintenance and online quality checking.
Ensuring high safety standards in plant as well as for plant personnel and GMP standards.
To improve productivity by like labour cost reduction, reducing wastage, increasing production.
Handled various types of inflammable solvents such as acetone, methanol, toluene, isopropyl alcohol chloroform adhering safety norms.
Handled 25 plant workers.
Coordinating and Reporting to Production Manager.
6) ATV Projects India Ltd.(Raigad)
Products manufactured: -20,000TPA Thermoplastic Elastomer(petrochemical plant)
Duration :- July 1996 to December 2002
Designation: - Plant Operator.
Job Responsibilities:
Worked in ISBl & OSBl units.
Carrying out highly exothermic polymerization reactions at high temperature and pressure.
Handled operation such as drying of butadiene, styrene, cyclohexane.
Handling Extruder, Apron dryer, pneumatic conveying system.
Handled utility such as de-mineralized water plant, chilling plant, tank farm, nitrogen plant .
Excellence in handling different types of pumps, compressors, centrifugal blowers.
Loading and unloading hazards chemicals such as butadiene, N.B.L.
Carrying out highly exothermic polymerization reactions at high temperature and pressure.
Handled operation such as drying of butadiene, styrene, cyclohexane.
Excellence in handling different types of pumps, compressors, centrifugal blowers.
Personal Details:
Date of Birth : 14th January 1973
Sex : Male
Marital Status : Married
Nationality : Indian
Passport No. : K6517339
Address : f-215,sec-4, airoli Thane
Languages known: English, Hindi, & Marathi.
Hobbies : Growing plants & listening music.
Notice period : 1 month
present Salary : 5.0 lakhs p. a.
Expected salary: Negotiable
Your truly
Anil mahadik
Contact this candidate