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Engineer Design

Fairborn, Ohio, 45324, United States
January 31, 2017

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Phone: +1(832)***-****


Mechanical engineer with 2 years of professional experience on projects related to 3D modelling in automobile and aerospace industry

Autonomie for parametric analysis on Fuel Cell Plug-in Hybrid Vehicle by considering Fuel Cell rating, battery and environmental characteristics by applying different drive cycles

Proven skill sets in 3D modeling (Catia V5, Creo 2.0,3.0, SolidWorks), Quality (Six sigma, Lean) and analysis as evidenced thereby developing and improving mechanical systems.

Associated in Product Development, by giving the design along with Quality control and manufacturing unit to make robust and better designs for automotive suppliers

Advanced level designing in multiple workbenches in CATIA V5 which include Part, Sheet metal, Generative Shape Design(GSD) workbenches in automobile industry & Creo 2.0 for aerospace components by using part & sheet metal work benches & different workbenches in ANSYS for analysis

Strong knowledge in various lean manufacturing techniques and Six sigma methodologies

Constantly improving the design and process layout by applying DFM and DFMEA, and PFMEA respectively

Complete understanding and application GD&T Y ASME 14.5-2009

Experienced in maintaining BOM, ECN, DFM, CAPA across different levels of the organization.

Team player by coordinating with different teams to meet the deadlines in a fast-paced environment across different levels of the organization


Engineering Design and Analysis: Catia V5, Creo, Pro-Engineer, SolidWorks, AutoCAD, Autodesk Inventor, ANSYS, STARCD, COMSOL Multiphysics, HYPERMESH, FLUENT, GAMBIT, Autonomie

Quality: FMEA, PPAP documentation, PPM development, Lean, CAPA, DMAIC, DMADV, SIPOC, Different kinds of Quality charts

Hands On: Welding, Turning, Milling, Grinding, Casting, Foundry, NC Coding, Stamping, Machining, Thermodynamics, Fluid Dynamics, Pneumatics Computational fluid Dynamics (CFD)

Computation and Compilation: Mathcad, Matlab, MS Office (Word, Excel, Power Point, Outlook), C, Visual Basic, Minitab



Graduate Teaching Assistant Aug 2014- May 2016

Worked on Autonomie to study the behavior of Fuel Cell Plug-in Hybrid Electric Vehicle (FC PHEV) Model is prepared in Autonomie R-14 which is developed by Argonne National Laboratory

Parametric Analysis by changing the fuel cell power rating, battery capacity and environmental parameters which include temperature and pressure

Considered major locations for gathering data from AccuWeather and used it in the vehicle characteristics to study the fuel economy behavior

Used different drive cycles like UDDS, HWFET and SAE J1711 to find out the behavior of series FC PHEV and compare with other drivetrains

Was a teaching assistant for more than 100 students

Guide undergrads in Green technologies, pollution reduction techniques, alternative energies


Project Design Engineer Jan 2013- Dec 2013

Designing mechanical components using CATIA V5/CAD for manufacturability DFM

Developed and reviewed detail conceptual designs that include 3D modelling and production drawings in 2D with manufacturing process using CATIA V5 and AutoCAD 2013

Used CATIA V5 constantly to give a new design or update the automotive components using part design, sheet metal design for Body in White, and generative shape design(GSD) for Front end module interior trims considering DFMEA

Assigned proper materials finishes production materials and procedures which involve PFMEA

Analysis of the designed components before sent to production in ANSYS

Validate and testing the component once it is being sent to packaging department

Communicate with quality control team to for the documentation; Exposure to GMP, QSR, ISO regulations. Developing and implementing corrective/preventative action (CAPA) plans.

Apply Lean Manufacturing and DFSS (Design for six sigma) for the project to make it time and quality efficient by checking through GD&T.

Creating Master data files which include assembly, manufacturing, bill of material, ECNs

Lead the team for prototyping production programs and special projects and documentation, reading tolerance evaluation, blueprints, and geometric dimension.


Design Engineer for parts to RCI, DRDO June 2012- Dec 2012

Designing nozzles as per the diameter specified considering the weight factor, friction losses

Used SolidWorks to modify the design to meet the Design for Manufacturing (DFM); Used ANSYS for conducting FEA

Worked with quality engineering team to check the various components of missile as per the drawing using GD&T and ISO standards

Applied Geometric Dimensioning and Tolerances (GD&T) using ASME Y14.5-2009

Measuring the component dimensions as per the drawing given by the DRDO scientists Vastly used different precision tools like Micrometer, Vernier calipers, height gauges; Inspection of weldments

National Thermal Power Corporation (NTPC) Ramagundam, India

Assistant Fuel Handling Engineer April 2012-May 2012

Calculate the total in flow of the material, the amount of it required to send to boiler section

Studying the coal handling by making sure that material does not sway to one side on the belt

Repairing belts in Creo 1/2 and giving the blue print to fix it.


Master of Science in Mechanical Engineering GPA :3.8/4.0

Northern Illinois University, DeKalb, IL May 2016

Bachelor of Science in Mechanical Engineering GPA: 3.8/4.0 Jawaharlal Nehru Technological University May 2013


Master’s Thesis: Parametric Study of a Fuel Cell Plug-in Hybrid Electric Vehicle Power train

Studied the behavior of a series FC PHEV in Autonomie R-14 which is developed by Argonne

National Laboratory

Performed parametric analysis by changing environmental parameters and vehicular component characteristics

UDDS, HWFET and SAE J1711 drive cycles were used for studying the different power trains


Generation of Electrical Energy using RBS (Regenerative Braking Energy):

Created a prototype of the drive train by designing in it SolidWorks 2.0 using kinematics of the


Generate the electrical power using the heat from the braking system of the automobile and

recuperate the energy for increasing efficiency of automobile

References: Professional and personal references upon request

Note: Willing to relocate anywhere within US with/without relocation expenses

Work Authorization: OPT/EAD

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