Work Experience:
Redex of America-Swedesboro NJ
Electrical & Control Field Service Engineer April 2016-Present
Responsibilities:
Engineering and programming of control systems PLC & HMI as per Customer requirement.
Installation, commissioning & training.
Field maintenance, troubleshooting & repair.
Follow-up of the engineering/manufacturing of control cabinets from suppliers’ partners
C&W Services (Amazon - Contractor)-Carteret NJ
Control System Specialist (CSS) October 2015 –April 2016
Responsibilities:
The troubleshooting and repair of VFDs, Motors/Wiring configurations, PLCs, Electrical Schematics, Control Circuits, and Conveyer maintenance.
Perform Allen Bradley (A&B) PLC control level issue diagnosis using ladder logic and Control View HMI and develop ad-hoc PLC ladder code change using Rockwell Logix, Crisplant and Buschman BOSS sort systems.
Repairs to be performed in conformance with established standards. Assist in formulating standards / work procedures while performing those duties and provide work order feedback on discrepancies noted in service delivery.
Communications with all team members to support the development of short and long range planning in support of the company’s goals and objectives
Work with IT, FC Software and Operations Engineering to develop and update controls knowledge and training document
Responsible for incident follow-up, root cause analysis and documentation
Instrumentation Technical Services -West Chester PA
I&C Technician April 2015-Sep 2015
Responsibilities:
Responsible for Calibration of different field Instrument and Analyzer as well as Pressure, Temperature, radar level transmitter, electromagnetic flow transmitter, pH analyzer.
Responsible for performing highly diversified duties to support all groups in the field of controls and automation.
Maintain a thorough knowledge of all plant systems, operating and emergency response procedures and the ability to execute procedures and equipment when necessary and access the appropriate plant manuals.
Performing NIST traceable calibrations to process instruments and controls and assisting with the installation and repair of equipment and systems.
Report direct to the Instrument plant engineer for work up-dates and give recommendation for some technical modifications for the efficiency of process and Instrument performance.
Perform the plant routine check-up.
Maintain the instrument spare part consumable, responsible for requesting of spare part required.
Responsible for compilation of calibration data and history reports of preventive and corrective maintenance for audit or inspection.
Skilled to read Engineering Drawings, Loop Diagrams, P&ID Drawings, Logic Diagram & Hook up drawings also.
Performing Basic maintenance and troubleshooting on automated control system.
International Technidyne Corporation (ITC)- Edison NJ
Production Operator February 2015- April 2015
Responsibilities:
Perform operations pertaining to machineries for filling and packaging items.
Adjust machine temperatures and pressure according to item types.
Reset machines in the event of errors along with fixing them if a malfunction occurs.
Identify and removing damaged packages from the assembly line.
Weight and inspecting products to ensure they conform to standards.
Monitor production line and fix problems occur due to pile-ups and jams.
Operate and monitor production line(s) to ensure efficiency. set-up, operating and cleaning required production equipment in compression per existing Standard Operating Procedures (SOP’s) and dispense raw materials for Batch manufacturing Records (BMR’s).
Keep daily records of down time and machine operations
Operating Packaging machine, reading blueprints, GOOD MANUFACTURING PRACTICES, Exp. in minor mechanical repairs.
Attach identification labels in order to make them ready for shipping.
Expedite repairs to line, working with maintenance as necessary.
Experience with computers in a manufacturing setting (e.g., electronic settings, line speed, pressures, basic troubleshooting, solving for faults/alarms and resetting equipment, etc.
Plan and assign work tasks in order to meet production goals efficiently.
Perform general and preventative machine maintenance tasks.
Perform limited quality control checks as directed.
Ensure package and product quality
Ensure that all machines are in perfect working orders at all times.
Switzer Instrument Ltd -Gujarat, India
Instrumentation and Control Engineer March 2012 – April 2014
Responsibilities:
Efficiently prioritizes work and uses resources to meet designated timelines
Assemble, test, and troubleshoot mechanical engineering prototypes
Supply Instrument like Pressure, Temperature, Flow, Level instrument sales as well installation in the company.
Calibrate test instruments according to specifications
Produces accurate and high quality deliverable's for assigned projects.
Experience integrating components and functions of machines leading to faster, more reliable and precise automated equipment.
Demonstrated ability to manage increasing number of projects and/or projects of increased complexity and to complete routine projects independently and Ability to participate in and enable high performing teams by removing communication barriers and energizing the team to achieve shared goals.
Ability to establish effective plans for self and subordinates to manage assigned workload and projects designing in AutoCAD.
Experience in GMP and SOP.
Process the order in ERP System and support to customer for order.
Technically prob. Solve with customer by tale talk or email. In that case if our instrument is in faulty condition in customer side or not working in his company or plant then have to check this and repair and return to them.
Skills in electro-mechanical machine design for manufacturing equipment and Generate process flow diagrams, piping and instrumentation diagrams, bill of materials, and functional specification documents.
Read and Maintain P&IDs and Schematic wiring diagrams in compliance with SOP’s, QA, and MOC policies, experience reading and understanding process and electrical diagrams, control logic loop drawings, logic diagrams, schematic ladder diagrams, electrical one-line drawings and electrical classification drawings.
Builds strong relationships and collaborates effectively with peers within the functional area and broader organization; ability to drive delivery of functional area, project, and broader organizational owned commitments
Troubleshoot and perform minor maintenance / repair service for all instruments
Provide feedback to all departments for continuous improvement in the level of service and instrument performance etc.
AUTOMATION TRAINING - SOFCON INDIA PVT. LTD Oct 2011 - Feb 2012
PLCs: Allen Bradley (Micrologix1000, SLC 5/03), Modicon (TSX Micro 3705), Siemens (S7-200, S7-300)
Basic Ladder & Logic Development
PLC Wiring & Troubleshooting.
Sourcing & sinking concept
Practical Knowledge of Basic programming instructions
SCADA: Wonderware’s InTouch, RS View 32
Application Development.
Communication with PLC
Communication with Excel
Understanding of power and circuitry, ranging from 12VDC to 480VAC.
Experience in Microsoft Project and AutoCAD
Process Instrumentation:
Practical knowledge of RTDs PT 100, Thermocouples, Level Sensors, Flow sensors, Pressure sensors, Inductive / capacitive Proximity Sensors (PNP or NPN Type), Photo electric sensors, Relays, Contactors, Thermal overload relays
HMI (panel View 300) Creating new project, interfacing with PLC, Downloading / Uploading Programs.
Govt. Engineering Collage –Rajkot (India)
Major: Bachelor of Eng. In Instrumentation and Control
Graduated: 2011