Manufacturing Engineer Lean

WESLEY J MASCHO

PHONE 817-***-**** E-MAIL: *********@*****.***

**** *. ******* **. **********, IN 46160

QUALIFICATIONS

CNC Programmer

Manufacturing Engineer Broach

Process Manufacturing Engineer

Journeyman Machinist

Grinding Specialist

Gear Technologist

MANUFACTURING SOFTWARE PROGRAMS

Programming software Unigraphics NX5 5 years experience

Catia V5 programming & modeling software 3 years experience

Proficient in the use and application of GD & T

Experienced in Zoller Tool Software

Efficient in IMS Systems

Worked with Visiprise Systems

Used Kronos Software

Familiar with Vericut Systems and Third Wave

Used Studer Program Software for grinding applications

Used Campbell Grinding Software for Vertical OD ID grinders

Worked with Enovia

MACHINING SKILLS

Experienced in setup and gauging gear manufacturing equipment

Efficient in grinding applications, Surface, OD and ID

Familiar with two, three and four axis milling machines

Programmed Okuma lathes, Cincinnati lathes

Experienced with SPC applications and procedures

Knowledge in inspection equipment such as CMM

Utilized indicators, micrometers and height gauges

Worked with very close tolerances within .000050 of an inch

Efficient with the metric system

Introduced conversational programming on grinding machines

WORK HISTORY

6/2015 to present Nachi Tool America Greenwood, IN

Manufacturing Engineer Broach

Programmed inspection equipment, Gleason CMM for Helical and Spur gear inspection, also ran Surfcom inspection equipment. Used Gage Track tool calibrating systems, and I’m in charge of all the Iso Audit tool calibration.

Worked in Helical new tool area and regrind broach area, which included process scheduling, troubleshooting and lean manufacturing and process improvement.

Main duties were working with customers and sales rep for assessing production problems and expediting tools as needed. Used CMS systems, excel.

9/2009 to 10/2014 Bell Helicopter/Textron Grand Prairie, TX

Engineer Programmer CNC III

Programmed Okuma and Cincinnati lathes with Unigraphics NX5

Modeling, drafting and sketching in Unigraphics NX5 and Catia V5

Programmed OD and ID grinders with Studer software

Conversational Programming and Campbell software

Worked on the V22 Osprey designing fixtures & troubleshooting engineering issues

Used Zoller and CTSS for assessing our tooling library

Used Visiprise Systems for our planning and Engineering history

2/2000 to 2/2009 Ford Motor Company Livonia, MI

Gear Technologist

Performed programming of prototype gears, which include splines & helical gears

Setting up and running prototype gears on equipment such as Pfauter Hobbs, Kashifuji Hobbs, Gleason Shaper, Fellows Shaper and Lorenz Shaper

Setup gear rollers and Gleason shavers

Communicated with outside vendors on fixtures and outsourcing

Was included in the ISO 9000 committee

Worked with the lean manufacturing processes

Resided on the health, safety and ergonomic committee

My scope was to work on prototype internal and external gears to deliver gears with critical surface finish and correct tolerances

Worked closely with inspection using CMM equipment for checking lead angles, teeth profiles and run out

Efficient on manual equipment as well as CNC, vertical mills, Leblond lathes and Warner Swasey grinders for fixtures

Familiar with materials as oil hardened tool steel, hot roll, coal roll, B3X, Vinmar X53, titanium, carbide, aluminum, brass, bronze and magnesium

09/1998 to 12/2000 Ford Motor Company Livonia, MI

Tool and Die Maker (Contractor)

Setup and program grinding equipment holding tight tolerances of .000050

Worked directly with engineers to machine transmission components for prototype runoffs

Ran Toyota CNC work center machines, Mazak four axis mill machine, Giddings & Lewis four axis mill machine

Programmed robotic loading system

Setup and programmed laser etching equipment

Setup and run grinding equipment including Kellenberger CNC OD ID grinder, Jacobson CNC surface grinder, Blanchard grinder, Parker Majestic surface grinder and Bryant OD grinder

10/1997 to 3/1998 Midway Engravers Williamston, MI

Grinderhand

Grinding rotary dies at close tolerances and micro finishes for companies such as Kodak, etc.

06/1995 to 1997 Oloffson Corp Lansing, MI

Journeyman AA Machinist

Achieved my Journeyman status card

Setup and ran all different types of grinding and milling equipment for tork convertors for customers as Ford and GM, etc..

Setup and machining close tolerance work on spindles, bases, rails, slides and detail work

Programming on NC Warner Swasey OD grinder

Efficient in equipment as Parker Majestic surface grinder, Thompson wet grinder, 4’X10’ Mattison grinder, rotary grinder, Cincinnati maximum CNC work center machine

06/1992 to 06/1995 Eagle Tool Redford, MI

Manufacturing Technician

Ran Reid surface grinder, Brown & Sharp micro master surface, 42” Blanchard Brown & Sharp OD grinder

Did all phases of grinding, including detail work with several different metals

Maintenance on equipment and inventory on all grinding supplies

06/1990 to 03/1992 Giddings & Lewis Fraser, MI

AA Grinderhand

Rough & finish grinding of large machine way beds, spindle housing, pallet places

Detail work using various fixtures holding tolerances of .0002

Ran Blanchard grinder, Grand Rapids precision wet surface grinder, Mattson wet surface grinder, Brown and Sharp micro master surface grinder, Landis OD grinder and Heald ID grinder

01/1986 to 06/1991 Hanlo Gage Plymouth, MI

Wet Grinderhand

Rough and finish grinding of precision gage parts, which included grinding flat, dove tails and angles holding tolerances of .0001

Grinding equipment included Thompson wet grinder, Mattson wet grinder, Mattson rotary grinder and Parker Majestic surface grinder

07/1983 to 12/1985 Grinders for Industries Wixom, MI

Machinist

Setting up and grinding heavy machine bases and other heavy precision parts holding flat, parallel, perpendicular and size within .0005

Duties were ordering grinding supplies and repairing Mattson grinders

Ran equipment Landis OD grinder, Heald ID grinder, Mattson wet grinder, Bridgeport mill and Dual surface grinder

06/1982 to 01/1983 Lans Corporation Lansing, MI

Boring Mill Operator

Setup and run Cincinnati vertical mill, Bridgeport mill, Carlton radial drill and Dual surface grinder

11/1977 to 06/1982 Ex-Cello Corporation Howell, MI

Heavy Machinist

Setting up and machining Ex-Cello work center machine parts, holding tolerances within .0002

Mattson and Thompson wet surface grinders, Blanchard, Mattson rotary grinders, Carlton radial arm drill, Pratt & Whitney tape drill presses, vertical mills, hydraulic band saws and boring mills

EDUCATION

02/2008 Gleason Gear School Certificate

09/2013 Studer Programming/Grinding School

1977 Fowlerville High School Diploma

LICENSING AND CERTIFICATIONS

AA Journeyman Machinist Card

Licensed Forklift Driver

RECOMMENDATIONS

David Hayden, Leader, Trainer, Author

Administrative Technician at Rawlings (Main Branch) Pueblo City County Library

When the question popped up asking "would I like to recommend Wesley Mascho", I thought absolutely.

Wes and I started at Bell on the same day. He was hired for Programming the CNC grinders and I was hired as a Manufacturing Engineering Process Planner. Wes and I both worked 2nd shift at the time and supported gear machining and grinding.

He was diligent about supporting the shop and operators. He is conscientious about his programs and changes and does everything within his power to insure the programs are optimized to support efficient production without sacrificing part quality or operator safety.

Wes is very knowledgeable and if the part is planned inefficiently or incorrectly he consults with the ME planners to understand why the planning is the way it is. If the planning can be updated he works closely with the planner to make appropriate changes.

Later after I took over and a Leader of ME Process Planning, Wes and I continued to team up to insure part plans and NC programs tightly integrated for the benefit of production and part quality.

February 17, 2015, David worked with Wesley at Bell Helicopter/Textron

George Bowles

Machinist, CNC lathe operator at Bell Helicopter

I first met and started working with Wes in early 2010 at Bell Helicopter; remaining colleagues there for five years. Wes was always friendly and looking for ways to help in whatever programming needs I had. I soon learned that underneath his amicable personality was a wealth of information and expertise. Having worked as a machinist and programmer myself for 25 years I really appreciated the caliber of Wes' work and the fact that he sought to work with you, not over you. Wes is truly a team player! His wide range of programming experience enables Wes to look at an issue from all angles and select the best approach to achieve the desired results. I would highly recommend Wes to any company strives for excellence in supporting their customer needs as well as the production team within their company.

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